{"product_id":"zonesun-zs-kgfx32-automatic-pp-bottle-air-washing-filling-and-capping-monoblock-machine","title":"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine","description":"\u003ch2\u003e\u003cstrong\u003eZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\u003c\/strong\u003e\u003c\/h2\u003e\n\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp class=\"p\"\u003eThe \u003cstrong\u003eZONESUN ZS-KGFX32 \u003c\/strong\u003eis a\u003cstrong\u003e high-speed integrated air washing, filling and capping machine\u003c\/strong\u003e designed \u003cstrong\u003eprimarily for 30ml PP bottles. \u003c\/strong\u003eIt combines\u003cstrong\u003e bottle infeed, 32-head air washing, 16-head tracking filling, electromagnetic cap feeding, automatic cap placement and 12-head planetary capping\u003c\/strong\u003e in one compact production system.With a rated output of\u003cstrong\u003e 12,000 bottles per hour\u003c\/strong\u003e, the machine uses mesh-belt and screw bottle feeding for reliable container transfer. The tracking filling structure supports continuous high-speed liquid filling while helping reduce foaming. PLC and touchscreen control provide centralized operation\u003cstrong\u003e for an automated and compact bottling process.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eParameter\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Model:\u003c\/strong\u003e ZS-KGFX32\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e 12,000 Bottles\/Hour\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle:\u003c\/strong\u003e 30 ml PP Bottle\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Washing Heads:\u003c\/strong\u003e 32 Heads\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Heads:\u003c\/strong\u003e 16-Head Tracking Filling\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Heads:\u003c\/strong\u003e 12-Head Planetary Capping\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSealing Rate:\u003c\/strong\u003e ≥99%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 380 V, 50 Hz, Three-Phase Four-Wire\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 5.5 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size (L × W × H):\u003c\/strong\u003e 3800 × 1380 × 1750 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap Feeding:\u003c\/strong\u003e Electromagnetic Cap Feeding\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl System:\u003c\/strong\u003e Siemens PLC + Touchscreen\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eKey Features\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eStable Bottle Infeed System:\u003c\/strong\u003e Mesh-belt conveying and screw feeding smoothly guide PP bottles into the rotary processing section for stable continuous production.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e32-Head Air Washing System:\u003c\/strong\u003e Thirty-two air-washing heads clean bottles before filling, preparing containers for the subsequent high-speed filling process.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e16-Head Tracking Filling System:\u003c\/strong\u003e Sixteen filling heads follow bottles during rotary conveying for fast and consistent filling while helping reduce product foaming.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e12-Head Planetary Capping System:\u003c\/strong\u003e Twelve capping heads operate continuously to tighten caps after automatic cap feeding and positioning.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eElectromagnetic Cap Feeding:\u003c\/strong\u003e Automatically supplies caps to the capping section to maintain continuous cap availability and reduce manual handling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic Cap Placement:\u003c\/strong\u003e Caps are automatically positioned onto bottle openings before bottles enter the planetary capping section.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSiemens PLC Touchscreen Control:\u003c\/strong\u003e Provides centralized parameter adjustment, machine operation, and production monitoring for convenient daily management.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated Monoblock Structure:\u003c\/strong\u003e Bottle infeed, air washing, filling, cap feeding, cap placement, and capping are integrated into one compact machine.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe structure diagram in the document identifies the main sections as \u003cstrong\u003eBottle Infeed System, 32-Head Air Washing System, 16-Head Tracking Filling System, 12-Head Planetary Capping System, and Control Panel\u003c\/strong\u003e. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eBenefits\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e12,000 BPH High-Speed Production\u003c\/strong\u003e — Provides a rated output of \u003cstrong\u003e12,000 bottles\/hour\u003c\/strong\u003e for high-volume 30 ml PP bottle packaging.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated Washing, Filling \u0026amp; Capping\u003c\/strong\u003e — Combines multiple packaging processes into one monoblock machine, reducing separate equipment requirements.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e±1% Filling Accuracy\u003c\/strong\u003e — The 16-head tracking filling system provides consistent liquid dosing while supporting continuous high-speed production.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReduced Product Foaming\u003c\/strong\u003e — Tracking filling heads follow bottles during rotary conveying to help minimize foaming during filling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e≥99% Sealing Rate\u003c\/strong\u003e — The 12-head planetary capping system provides continuous and reliable cap tightening.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic Cap Handling\u003c\/strong\u003e — Electromagnetic cap feeding and automatic cap placement reduce repetitive manual closure handling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStable Bottle Transfer\u003c\/strong\u003e — Mesh-belt conveying and screw feeding help maintain orderly PP bottle movement through the processing system.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompact Production Layout\u003c\/strong\u003e — Integrating washing, filling, and capping into one machine reduces equipment footprint and simplifies line configuration. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eApplication\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eIdeal for \u003cstrong\u003ehigh-speed air washing, liquid filling, and capping of 30 ml PP bottles\u003c\/strong\u003e. The integrated monoblock structure combines container cleaning, tracking filling, cap feeding, cap placement, and planetary capping, making it particularly suitable for automated production requiring \u003cstrong\u003ehigh output, continuous bottle processing, and a compact equipment configuration\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_b66873f3-df20-4071-8e5a-0be88822e96f.jpg?v=1787820280\" alt=\"Control Panel Centralized Siemens PLC and touchscreen control allows convenient parameter adjustment, operation, and production monitoring.\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_1aba713e-35c3-46c6-b1f8-cba661ed15b4.jpg?v=1787820280\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_9a485a32-4834-4ab9-a948-2893fc4e7cbb.jpg?v=1787820280\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_a8c7a530-c9e3-491b-9460-b8798ae80f39.jpg?v=1787820282\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_40b40614-c968-4dfd-9b37-1c6679b32ab0.jpg?v=1787820283\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControl Panel\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eCentralized Siemens PLC and touchscreen control allows convenient parameter adjustment, operation, and production monitoring.\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_1f097632-ca15-4401-a85d-7dbc898afb1b.jpg?v=1787820283\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStable Bottle Infeed System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe mesh conveyor and screw feeder guide PP bottles smoothly into the rotary processing section for continuous production.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_385376fc-16f1-449f-9a82-81bcb1e8d26f.jpg?v=1787820283\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003e32-Head Air Washing System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThirty-two air-washing heads clean bottles before filling, preparing them for the following high-speed filling process.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_d13dbb26-9289-4da6-b614-85b712669dde.jpg?v=1787820283\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e16-Head Tracking Filling System\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eSixteen filling heads track bottles during rotary conveying for fast and consistent filling while helping reduce foaming.\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_7c54a57d-1b8c-4c14-ba49-8b478c3b8894.jpg?v=1787820283\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003e12-Head Planetary Capping System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTwelve capping heads work continuously with automatic cap feeding and positioning for stable, high-speed cap tightening.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_415ed0ef-d30a-48cc-974a-bdf1126f2cde.jpg?v=1787820282\" alt=\"ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eWhy Choose the ZONESUN ZS-KGFX32?\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003e12,000 BPH — High-Speed PP Bottle Production:\u003c\/strong\u003e Designed for high-output packaging, the ZS-KGFX32 reaches a rated production capacity of \u003cstrong\u003e12,000 bottles\/hour\u003c\/strong\u003e, making it suitable for continuous automated production of 30 ml PP bottles.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e32-Head Air Washing — Efficient Bottle Cleaning:\u003c\/strong\u003e Thirty-two air-washing heads simultaneously clean bottles before filling, preparing containers for the subsequent high-speed liquid filling process. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e16-Head Tracking Filling — Continuous \u0026amp; Consistent Filling:\u003c\/strong\u003e Sixteen filling heads follow bottles during rotary conveying, allowing fast and consistent filling while helping minimize product foaming. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e±1% Filling Accuracy — Consistent Product Dosing:\u003c\/strong\u003e The tracking filling system provides a specified \u003cstrong\u003e±1% filling accuracy\u003c\/strong\u003e, supporting consistent liquid quantities during high-speed production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e12-Head Planetary Capping — Reliable High-Speed Closure:\u003c\/strong\u003e Twelve planetary capping heads continuously tighten caps after automatic feeding and positioning, providing a specified sealing rate of \u003cstrong\u003e≥99%\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eElectromagnetic Cap Feeding — Continuous Automatic Cap Supply:\u003c\/strong\u003e Caps are automatically supplied to the capping section, reducing manual cap handling and maintaining continuous production. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStable Bottle Infeed — Smooth PP Bottle Transfer:\u003c\/strong\u003e A combination of mesh-belt conveying and screw feeding guides bottles smoothly and consistently into the rotary processing section.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSiemens PLC + Touchscreen — Centralized Production Control:\u003c\/strong\u003e The Siemens PLC and touchscreen provide centralized control for convenient parameter adjustment, machine operation, and production monitoring.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eIntegrated Monoblock Design — Multiple Processes in One Machine:\u003c\/strong\u003e The ZS-KGFX32 integrates \u003cstrong\u003eBottle Infeed → Air Washing → Tracking Filling → Cap Feeding \u0026amp; Placement → Planetary Capping → Finished Product Output\u003c\/strong\u003e into one compact automated system. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eIdeal Applications\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003e30 ml PP Bottles:\u003c\/strong\u003e Specifically designed around \u003cstrong\u003e30 ml PP bottle\u003c\/strong\u003e packaging according to the supplied machine specification. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-Speed Liquid Filling:\u003c\/strong\u003e Suitable for compatible liquid products requiring continuous high-speed filling with a rated output of 12,000 bottles\/hour.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eProducts Prone to Foaming:\u003c\/strong\u003e The tracking filling structure helps reduce foaming by allowing the filling heads to follow bottles during rotary conveying.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eProducts Requiring Bottle Air Washing:\u003c\/strong\u003e Particularly suitable for packaging processes where empty PP bottles need air washing immediately before liquid filling.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Cap Feeding Applications:\u003c\/strong\u003e Suitable for production requiring electromagnetic cap feeding and automatic cap positioning before tightening.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-Speed Planetary Capping:\u003c\/strong\u003e Ideal for compatible bottle-and-cap combinations requiring continuous 12-head planetary capping.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCompact Monoblock Production:\u003c\/strong\u003e Suitable for manufacturers that want to combine \u003cstrong\u003ebottle cleaning + filling + cap handling + capping\u003c\/strong\u003e into one machine instead of installing several separate processing units.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomated PP Bottle Packaging Lines:\u003c\/strong\u003e The integrated structure is suitable for high-output automated packaging systems where downstream labeling, inspection, or secondary packaging equipment can be added after the monoblock.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"380V","offer_id":54619798241555,"sku":null,"price":61999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/8001_2f7780a0-4d6a-4f33-8338-f82ede9b9301.jpg?v=1787820269","url":"https:\/\/www.zonesunautopack.com\/de\/products\/zonesun-zs-kgfx32-automatic-pp-bottle-air-washing-filling-and-capping-monoblock-machine","provider":"Zonesun Auto Pack","version":"1.0","type":"link"}