{"product_id":"zonesun-zs-dm1-automatic-syringe-denesting-machine-for-prefilled-syringe-production-line","title":"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line","description":"\u003ch2\u003e\u003cstrong\u003eZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\u003c\/strong\u003e\u003c\/h2\u003e\n\u003ch2\u003e\u003cstrong\u003eDescription \u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe\u003cstrong\u003e ZONESUN ZS-DM1\u003c\/strong\u003e \u003cstrong\u003eautomatic denesting machine \u003c\/strong\u003eremoves \u003cstrong\u003eprefilled syringes from nest tubs and transfers them one by one downstream filling and stoppering lines\u003c\/strong\u003e. It supports \u003cstrong\u003eBD, BG, SCHOTT, SCF, and other formats\u003c\/strong\u003e, with custom options for special specs. Built on\u003cstrong\u003e SUS304 frame\u003c\/strong\u003e, product-contact parts are \u003cstrong\u003eSUS316L and medical-grade silicone\u003c\/strong\u003e to meet pharmaceutical standards. PLC with touchscreen enables real-time monitoring, with fault detection and alarms for easy maintenance. Modular design allows standalone or inline integration. \u003cstrong\u003eOptional Grade A laminar flow hood available for higher cleanliness.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2 class=\"otQkpb\" role=\"heading\"\u003e\n\u003cstrong\u003eParameter\u003c\/strong\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/h2\u003e\n\u003cul class=\"KsbFXc U6u95\"\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eMachine Model:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e ZS-DM1\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eVoltage:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 380V\/220V 50\/60Hz\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eTotal Power:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 0.8 KW\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eApplicable Syringe Specifications:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 0.5-10 ml (Different specifications of syringes need to replace the mold)\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eCompressed Air:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 0.55-0.75 Mpa, 15 L\/S\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\n\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eMachine Size (L*\u003cspan class=\"eujQNb\"\u003eW*\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003eH):\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 2230\u003cem class=\"eujQNb\"\u003e900\u003c!--TgQPHd|||[]--\u003e\u003c\/em\u003e1800 mm (Without laminar flow hood)\u003c!--TgQPHd|||[]--\u003e\u003c\/span\u003e\u003c!--TgQPHd|||[]--\u003e\n\u003c\/li\u003e\n\u003cli class=\"Z1qcYe\"\u003e\u003cspan class=\"iNqyIf\"\u003e\u003cstrong class=\"rQesXe MPyX\"\u003eMachine Weight:\u003c!--TgQPHd|||[]--\u003e\u003c\/strong\u003e 400 KG\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cb\u003eKey Features\u003c\/b\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cb\u003eUniversal Nest Tub Compatibility:\u003c\/b\u003e Accommodates BD, BG, SCHOTT, SCF, and other standard prefilled syringe nest formats, with custom configurations for unique specs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003ePrecise One-by-One Transfer:\u003c\/b\u003e Smoothly lifts and transfers prefilled syringes individually from nest tubs directly to downstream filling and stoppering lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eGMP \u0026amp; Medical Grade Build:\u003c\/b\u003e Constructed with an SUS304 stainless steel frame, with SUS316L stainless steel and medical-grade silicone for all product-contact parts.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eIntelligent PLC Touchscreen Control:\u003c\/b\u003e Features intuitive real-time operational monitoring, automated fault detection, and alarm diagnostics for easy maintenance.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eModular Inline Integration:\u003c\/b\u003e Engineered for standalone operation or seamless inline synchronization with existing syringe packaging automation.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eOptional Grade A Laminar Flow:\u003c\/b\u003e Can be equipped with a Grade A laminar flow hood to satisfy ultra-strict cleanroom aseptic processing standards.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cb\u003eBenefits\u003c\/b\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cb\u003eStreamlined Production Flow —\u003c\/b\u003e Automates syringe unloading to eliminate manual handling bottlenecks and boost line efficiency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eHigh Hygienic Compliance —\u003c\/b\u003e Medical-grade contact materials and cleanroom-ready design satisfy international pharmaceutical standards.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eDamage-Free Syringe Handling —\u003c\/b\u003e Gentle mechanical transfer protects fragile glass and plastic syringe barrels from collision or scratches.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eFormat Versatility —\u003c\/b\u003e Quick adaptability across major syringe tub brands ensures maximum operational flexibility on the factory floor.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eUser-Friendly Maintenance —\u003c\/b\u003e Real-time monitoring and smart diagnostic alarms reduce downtime and simplify daily troubleshooting.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cb\u003eApplications\u003c\/b\u003e\u003c\/h3\u003e\n\u003cp\u003ePerfect for \u003cb\u003epharmaceutical manufacturers, biotechnology companies, and contract packaging facilities\u003c\/b\u003e processing sterile prefilled syringes. Ideal for transferring nested syringes to liquid filling, stoppering, plunger rod insertion, and labeling equipment. \u003ci\u003eSuitable for BD, BG, SCHOTT, SCF, and custom nest tub formats.\u003c\/i\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_2f8f7779-11f1-43b4-949f-de94c6573a92.jpg?v=1785744827\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_d8703ab0-bd08-4493-ab2f-61259032d397.jpg?v=1785744804\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_dfdb5777-40af-448e-a0bc-e7d9951ebbab.jpg?v=1785744873\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_65281785-cb6b-4022-9456-69da48e56716.jpg?v=1785744881\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_a1f97101-9285-4c35-b8bb-d60199cfbe3b.jpg?v=1785744890\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatic Syringe Extraction Unit\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatically removes prefilled syringes from nest trays and transfers them smoothly without damaging the barrels.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_3bc0bc43-81e2-40c4-829e-45930eb47d5e.jpg?v=1785744890\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTilting Discharge Mechanism\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTilts the syringe holding assembly and guides syringes smoothly into the infeed rail of the downstream filling and stoppering machine.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_1feb054c-e49f-41e1-abdc-49f84eb0387d.jpg?v=1785744889\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAseptic Glove Port Design\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAllowing aseptic manual adjustments, sampling, and interventions through integrated glove ports without directly\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e \u003c\/span\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eexposing the sterile process environment.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_98c35201-274b-4885-b1fa-5c7f764fb389.jpg?v=1785744890\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eModular Control System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe machine uses modular electrical components to simplify operation and integration with syringe filling, stoppering, and other pharmaceutical equipment.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_b40fbc06-f108-4b54-9996-d76067a7ce6d.jpg?v=1785744885\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eOptional Grade A Laminar Flow Hood\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAn optional Grade A laminar flow hood creates a localized clean airflow area above the syringe processing zone, helping meet higher aseptic manufacturing requirements.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_0d45da49-fa25-48fe-8788-9f89f9a5b6d2.jpg?v=1785744885\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_d2ac3030-58ad-4196-bc84-ca03f5bc6f10.jpg?v=1785744888\" alt=\"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003eWhy Choose the ZONESUN ZS-DM1?\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAutomatic Syringe Denesting System — Efficient Nest Tub Separation:\u003c\/strong\u003e Designed to automatically remove prefilled syringes from nest tubs and transfer them individually to downstream filling, stoppering, or assembly lines, reducing manual handling and improving production efficiency\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eWide Syringe Format Compatibility — Flexible Production Adaptation:\u003c\/strong\u003e Supports various syringe formats including BD, BG, SCHOTT, SCF, and other customized specifications, providing a versatile solution for different pharmaceutical packaging requirements\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePrecise One-by-One Syringe Transfer — Reliable Downstream Feeding:\u003c\/strong\u003e Advanced denesting technology ensures accurate separation and smooth transfer of individual syringes, minimizing handling errors and supporting stable operation of automated pharmaceutical lines\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePharmaceutical-Grade Material Construction — Hygienic \u0026amp; Durable Design:\u003c\/strong\u003e Built with a SUS304 stainless steel frame, while product-contact components use SUS316L stainless steel and medical-grade silicone to meet strict pharmaceutical hygiene and material requirements\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePLC Touchscreen Control — Intelligent Operation Management:\u003c\/strong\u003e Equipped with an advanced PLC system and touchscreen interface for real-time monitoring, parameter adjustment, and intuitive machine operation, reducing operator training requirements\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eFault Detection \u0026amp; Alarm System — Easy Maintenance:\u003c\/strong\u003e Integrated diagnostic functions automatically detect operating issues and provide alarms, helping operators quickly identify problems and reduce equipment downtime\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eModular Standalone or Inline Integration — Flexible Production Layout:\u003c\/strong\u003e Features a modular design that allows independent operation or seamless connection with syringe filling, stoppering, and other pharmaceutical processing equipment\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eOptional Grade A Laminar Flow Hood — Enhanced Cleanliness Protection:\u003c\/strong\u003e Available with an optional Grade A laminar airflow system to provide a higher cleanliness environment and further reduce contamination risks for sterile syringe processing\u003c\/p\u003e\n\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003ePharmaceutical Manufacturing:\u003c\/strong\u003e Ideal for prefilled syringe production lines requiring automated syringe transfer, precise handling, and compatibility with sterile pharmaceutical filling and stoppering processes\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMedical Device Production:\u003c\/strong\u003e Suitable for disposable syringe and medical device manufacturers needing reliable denesting solutions for high-volume automated assembly and packaging operations\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eBiotechnology \u0026amp; Sterile Products:\u003c\/strong\u003e Applicable for handling sensitive sterile products where controlled environments, contamination reduction, and precise syringe positioning are essential\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHealthcare Packaging Lines:\u003c\/strong\u003e Designed for integration with syringe filling, stoppering, inspection, and packaging systems to improve automation efficiency and maintain consistent product quality\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePharmaceutical Automation Systems:\u003c\/strong\u003e Provides a flexible feeding solution for modern sterile production facilities requiring modular equipment integration and reliable continuous operation\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":54522699153683,"sku":null,"price":22400.0,"currency_code":"USD","in_stock":true},{"title":"380V","offer_id":54522699186451,"sku":null,"price":22400.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/8001_b443d4fb-7ad6-412f-8197-6e611b426d73.jpg?v=1785744824","url":"https:\/\/www.zonesunautopack.com\/ja\/products\/zonesun-zs-dm1-automatic-syringe-denesting-machine-for-prefilled-syringe-production-line","provider":"Zonesun Auto Pack","version":"1.0","type":"link"}