{"product_id":"zonesun-zs-fal180v11-automatic-kaya-jam-filling-and-glass-jar-packaging-line","title":"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling and Glass Jar Packaging Line","description":"\u003ch2\u003e\u003cstrong\u003eZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling and Glass Jar Packaging Line\u003c\/strong\u003e\u003c\/h2\u003e\n\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180V11\u003c\/strong\u003e is a complete \u003cstrong\u003eautomatic filling and packaging line\u003c\/strong\u003e designed for\u003cstrong\u003e kaya jam and other viscous food products in glass jars\u003c\/strong\u003e. The line integrates bottle rinsing, high-temperature drying, servo piston filling, twist-off capping, and automatic labeling into one continuous process. With\u003cstrong\u003e a 6-head filling system, SUS316 contact parts, steam vacuum capping, and precise labeling\u003c\/strong\u003e, it provides an efficient and hygienic solution for medium to \u003cstrong\u003elarge-scale jam production and glass jar packaging.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eKey Features\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic Water \u0026amp; Air Bottle Rinsing:\u003c\/strong\u003e Cleaning nozzles insert directly inside the containers and combine water and air rinsing to improve internal bottle cleaning before filling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Temperature Drying Tunnel:\u003c\/strong\u003e Uses far-infrared heating and high-temperature air circulation to remove residual moisture from rinsed containers before product filling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e6-Head Servo Piston Filling:\u003c\/strong\u003e Six filling heads work with a servo piston pump for controlled filling of viscous products such as kaya jam, with a specified filling accuracy of \u003cstrong\u003e±1%\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e100–1000 ml Filling Range:\u003c\/strong\u003e The standard filling system supports \u003cstrong\u003e100–1000 ml\u003c\/strong\u003e, with larger filling ranges available through customization.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSUS316 Product Contact Parts:\u003c\/strong\u003e Product-contact components of the filling machine are made from SUS316 stainless steel for hygienic food processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSteam Vacuum Twist-Off Capping:\u003c\/strong\u003e Designed for compatible twist-off jar caps, combining steam and vacuum processing with controlled cap tightening and sealing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDifferential Belt Cap Sealing:\u003c\/strong\u003e The differential belt system pre-tightens and securely seals each cap to help maintain consistent cap positioning and closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStar-Wheel Label Positioning:\u003c\/strong\u003e The labeling machine uses a star wheel to precisely space and position jars for stable conveying and consistent label application.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eComplete Line Integration:\u003c\/strong\u003e Rinsing, drying, filling, capping, and labeling equipment are connected to form one continuous automatic glass jar packaging line. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eBenefits\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eComplete Packaging Automation\u003c\/strong\u003e — Integrates \u003cstrong\u003eRinsing → Drying → Filling → Capping → Labeling\u003c\/strong\u003e into one continuous production solution.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e2000–5000 BPH Filling Capacity\u003c\/strong\u003e — The 6-head filling section provides approximately \u003cstrong\u003e2000–5000 bottles\/hour\u003c\/strong\u003e, depending on filling volume and product characteristics.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e±1% Filling Accuracy\u003c\/strong\u003e — Servo piston pump control helps maintain consistent product quantities during viscous food filling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable for Viscous Foods\u003c\/strong\u003e — Piston filling technology is designed for compatible jam, spreads, sauces, pastes, and similar products.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHygienic Product Handling\u003c\/strong\u003e — Bottle cleaning before filling and SUS316 product-contact parts support hygienic food processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReliable Twist-Off Closure\u003c\/strong\u003e — Steam vacuum processing combined with differential belt sealing helps provide secure and consistent jar closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAccurate Label Positioning\u003c\/strong\u003e — Star-wheel positioning improves jar spacing and stability before label application.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustomizable Packaging Solution\u003c\/strong\u003e — Bottle size, cap size, filling range, and other equipment configurations can be adapted according to actual production requirements. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eApplication\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eIdeal for \u003cstrong\u003eautomatic filling and packaging of kaya jam, fruit jam, spreads, sauces, pastes, and other compatible viscous food products in glass jars\u003c\/strong\u003e. The complete line covers \u003cstrong\u003econtainer cleaning, drying, filling, twist-off capping, and labeling\u003c\/strong\u003e, making it suitable for medium- to large-scale food processing and glass jar packaging production.\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_56b682ba-b55b-486a-9186-b4ad42f8396f.jpg?v=1788252357\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_684024d8-85d7-48bb-a5ee-11cdcccbd2f6.jpg?v=1788252357\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_863b6cb8-26ec-419b-9d99-e5bc58ab63ea.jpg?v=1788252356\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_4c62dda1-1631-4498-a662-0497f5daf5de.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_e3f73da6-d2ed-4bdf-a94a-6ea30a58cfad.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_8a13eb59-7413-4f55-9486-83f1e6078ec4.jpg?v=1788252360\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_0273a7b8-da25-4bc0-a440-db2589d50d99.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eWater \u0026amp; Air Rinsing Nozzle\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eNozzles insert directly inside bottles, combining water and air cleaning to maximize internal cleaning efficiency and hygiene.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_007dc174-70bd-4c52-8c67-c4354b9678eb.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003eGRIPPING \u0026amp;INVERTING\u003cbr\u003eHolds bottles securely and inverts them for complete internal rinsing, with easy adjustment to fit different bottle sizes.\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003eDRYING TUNNEL\u003cbr\u003eUtilizes high-temperature hot air circulation within a fully automated aseptic tunnel to execute rigorous thermal sterilization on containers.\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_67c88f1c-e8f5-4de4-82f9-703c3d63ee9e.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e6 FILLING HEADS\u003cbr\u003eQuantity of tracking filling nozzle is customizable, filling is controlled by precise servo piston pump.\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_278fc825-3846-4e31-bdf0-d19117f45738.jpg?v=1788252358\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCAP SEALING\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe differential belt system pre-tightens and securely seals each cap, ensuring consistent positioning and reliable sealing performance.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_392676a9-683b-468e-ba95-0c6cba4ce604.jpg?v=1788252359\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eLABELING STRUCTURE\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eEquipped with a star wheel for precise bottle spacing and positioning, ensuring stable conveying and accurate, consistent labeling.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_81423910-f1c0-4963-9f92-e04957173166.jpg?v=1788252357\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eWhy Choose the ZONESUN ZS-FAL180V11?\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eComplete Turnkey Line — From Empty Jar to Finished Product:\u003c\/strong\u003e The ZS-FAL180V11 integrates \u003cstrong\u003eBottle Rinsing → Drying → 6-Head Filling → Steam Vacuum Capping → Labeling\u003c\/strong\u003e into one continuous packaging process, reducing the need to coordinate separate standalone machines.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eWater \u0026amp; Air Rinsing — Cleaner Containers Before Filling:\u003c\/strong\u003e Rinsing nozzles insert directly inside the bottles and combine water and air cleaning to improve internal cleaning efficiency before jars enter the drying and filling stages. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eHigh-Temperature Drying — Removes Residual Moisture:\u003c\/strong\u003e After rinsing, jars pass through the automatic drying tunnel, where far-infrared heating and hot-air circulation remove residual moisture before product filling.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e6-Head Servo Piston Filling — Designed for Viscous Jam:\u003c\/strong\u003e Six filling heads use servo piston pump control for consistent filling of viscous products such as kaya jam, fruit jam, sauces, and pastes. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e2000–5000 BPH — Efficient Jam Filling Production:\u003c\/strong\u003e The filling section reaches approximately \u003cstrong\u003e2000–5000 bottles\/hour\u003c\/strong\u003e, depending on filling volume and product characteristics, supporting medium- to large-scale food production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e100–1000 ml + ±1% — Flexible \u0026amp; Precise Filling:\u003c\/strong\u003e The servo piston filling system supports a standard \u003cstrong\u003e100–1000 ml range with ±1% accuracy\u003c\/strong\u003e, while larger filling ranges can be customized. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSUS316 Contact Parts — Hygienic Food Processing:\u003c\/strong\u003e Product-contact components of the filling machine are made from \u003cstrong\u003eSUS316 stainless steel\u003c\/strong\u003e, supporting hygienic handling of compatible food products. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSteam Vacuum Capping — Reliable Twist-Off Jar Sealing:\u003c\/strong\u003e The capping machine is designed for compatible twist-off caps and combines \u003cstrong\u003esteam + vacuum processing\u003c\/strong\u003e with controlled cap sealing for reliable jar closure. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eDifferential Belt Sealing — Stable Cap Tightening:\u003c\/strong\u003e The differential belt system pre-tightens and securely seals each cap, helping maintain consistent positioning and reliable sealing performance. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStar-Wheel Labeling — Precise Jar Positioning:\u003c\/strong\u003e Instead of conventional bottle-dividing structures, the labeling section uses a star wheel for accurate jar spacing and positioning, improving conveying stability and label placement consistency. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eIdeal Applications\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eKaya Jam:\u003c\/strong\u003e The primary application of this line. Suitable for automatic packaging of kaya jam into compatible glass jars with rinsing, drying, filling, twist-off capping, and labeling.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFruit Jam:\u003c\/strong\u003e Ideal for compatible fruit jam products requiring servo piston filling and glass jar packaging.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSpreads:\u003c\/strong\u003e Suitable for compatible viscous food spreads that can be reliably handled by the servo piston filling system.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSauces:\u003c\/strong\u003e Can be configured for compatible viscous sauces packaged in glass jars.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePastes:\u003c\/strong\u003e Suitable for compatible food pastes requiring controlled piston filling.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e250 g Glass Jar Products:\u003c\/strong\u003e The source project specifically references a \u003cstrong\u003ecomplete 250 g kaya jam filling and glass jar packaging solution\u003c\/strong\u003e, making this one of the representative applications for the line. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTwist-Off Glass Jars:\u003c\/strong\u003e Particularly suitable for compatible glass jars using twist-off caps that can be processed by the steam vacuum capping system.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e100–1000 ml Food Products:\u003c\/strong\u003e The standard filling machine supports \u003cstrong\u003e100–1000 ml\u003c\/strong\u003e, while larger filling volumes can be customized according to production requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMedium \u0026amp; Large-Scale Jam Production:\u003c\/strong\u003e With a filling capacity of approximately \u003cstrong\u003e2000–5000 BPH\u003c\/strong\u003e, the line is designed for manufacturers moving from individual machines toward continuous automated food packaging.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCustomized Glass Jar Packaging Lines:\u003c\/strong\u003e Bottle dimensions, filling range, twist-off cap specifications, and equipment configuration can be adapted according to the actual jar, cap, product viscosity, and required production capacity.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"Default Title","offer_id":54638742864147,"sku":null,"price":134999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/8001_0e65f4d5-08bc-413e-9dd9-62bef3778d63.jpg?v=1788252348","url":"https:\/\/www.zonesunautopack.com\/ko\/products\/zonesun-zs-fal180v11-automatic-kaya-jam-filling-and-glass-jar-packaging-line","provider":"Zonesun Auto Pack","version":"1.0","type":"link"}