{"product_id":"zonesun-zs-afc18-automatic-dual-station-vial-filling-and-crimp-capping-production-line","title":"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line","description":"\u003ch2\u003e\u003cstrong\u003eZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\u003c\/strong\u003e\u003c\/h2\u003e\n\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-AFC18\u003c\/strong\u003e is \u003cstrong\u003ean automatic dual-station filling and capping line \u003c\/strong\u003edesigned for \u003cstrong\u003evials and other small-dose liquid containers.\u003c\/strong\u003e Operating at \u003cstrong\u003e60–70 bottles\/min\u003c\/strong\u003e, it integrates \u003cstrong\u003evial unscrambling, conveying, 4-head magnetic pump filling, cap placement, and capping into one continuous process. \u003c\/strong\u003eStar-wheel positioning ensures stable container handling through each station, while the magnetic pump system provides accurate and consistent filling\u003cstrong\u003e for oral liquids, essential oils, injectable liquids, and other compatible products.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eParameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Model:\u003c\/strong\u003e ZS-AFC18\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Volume:\u003c\/strong\u003e 5–50 ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePump Type:\u003c\/strong\u003e Magnetic Pump\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNumber of Pump Heads:\u003c\/strong\u003e 4\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePeristaltic Pump Tubing:\u003c\/strong\u003e 25#\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e 60–70 Bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e Refer to the Equipment Drawing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Weight:\u003c\/strong\u003e 1000 kg\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 220 V \/ 50 Hz \/ 5 A\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOuter Vibratory Bowl Material:\u003c\/strong\u003e SUS304\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Needle Material:\u003c\/strong\u003e SUS304\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Qualification Rate:\u003c\/strong\u003e ≥99.9%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling System:\u003c\/strong\u003e 4-Head Magnetic Pump Filling\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePositioning System:\u003c\/strong\u003e Star-Wheel Indexing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping System:\u003c\/strong\u003e Dual-Station Crimp Capping\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eKey Features\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eVial Unscrambling \u0026amp; Feeding:\u003c\/strong\u003e The loading turntable automatically organizes incoming vials and continuously feeds them onto the conveyor for downstream processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVial Conveyor System:\u003c\/strong\u003e Smoothly guides vials from the feeding section toward the star-wheel processing station for stable continuous production.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e4-Head Magnetic Pump Filling:\u003c\/strong\u003e Four magnetic pump heads operate simultaneously to provide controlled liquid dispensing for efficient filling of 5–50 ml products.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePrecision Star-Wheel Indexing:\u003c\/strong\u003e Accurately positions and securely holds each vial at the required processing stations during filling, cap placement, and crimp capping.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDual-Station Filling \u0026amp; Capping System:\u003c\/strong\u003e Integrates filling, closure placement, and crimp capping around the star-wheel structure for stable automatic processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e≥99.9% Capping Qualification Rate:\u003c\/strong\u003e The capping system provides a specified qualification rate of at least 99.9% for reliable finished vial closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSUS304 Contact Components:\u003c\/strong\u003e Filling needles and the outer vibratory bowl are specified as SUS304 stainless steel.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCentralized Touchscreen Control:\u003c\/strong\u003e Provides convenient machine operation, parameter adjustment, and production monitoring from one control interface.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe machine images on pages 1–3 identify the main sections as \u003cstrong\u003eControl Panel, Vial Unscrambling \u0026amp; Feeding, Vial Conveyor System, Dual-Station Filling \u0026amp; Capping System, and Magnetic Pump Filling System\u003c\/strong\u003e. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eBenefits\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e60–70 Bottles\/Min Output\u003c\/strong\u003e — Supports continuous high-efficiency processing of small-dose vial products.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e4-Head Simultaneous Filling\u003c\/strong\u003e — Four magnetic pump heads fill simultaneously to improve production efficiency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e5–50 ml Flexible Filling\u003c\/strong\u003e — Suitable for a range of small and medium-dose liquid filling applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e±1% Filling Accuracy\u003c\/strong\u003e — Provides controlled and consistent liquid dosing within the specified filling range.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStable Vial Positioning\u003c\/strong\u003e — Precision star-wheel indexing securely holds containers through filling and closure processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e≥99.9% Capping Qualification\u003c\/strong\u003e — Provides reliable crimp capping performance for consistent finished-product quality.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReduced Manual Handling\u003c\/strong\u003e — Automatic vial feeding, conveying, filling, closure placement, and capping reduce repetitive operator involvement.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Line Integration\u003c\/strong\u003e — Can operate independently or connect with bottle washing and drying equipment to form a continuous vial processing line. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eApplication\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eIdeal for \u003cstrong\u003eautomatic filling, cap or stopper placement, and crimp capping of small and medium-dose liquids\u003c\/strong\u003e, including \u003cstrong\u003eoral liquids, essential oils, injectable liquids, and other compatible products\u003c\/strong\u003e. According to the supplied document, the machine is suitable for \u003cstrong\u003efood, pharmaceutical, chemical, and research applications\u003c\/strong\u003e and can operate independently or integrate with upstream bottle washing and drying equipment for continuous production.\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_68635a64-99ab-4a67-8f50-842186b85e11.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_bf8e7704-ae28-496c-b4d7-dfe0e9f5e03e.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_dc8565af-62e6-4a78-ac5d-bc2de38d8881.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_14ddc633-b734-4f52-bcb9-dd9017013ac1.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_830b2e4a-3ea9-44a3-b7b3-db83c35fb6af.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControl Panel\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCentralized touchscreen control provides convenient machine operation, parameter adjustment, and production monitoring.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_284a1c44-d208-4e88-8a54-bd8a7b15bf62.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVial Unscrambling \u0026amp; Feeding\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe loading turntable organizes vials and feeds them continuously into the conveyor for automatic processing.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_e02d5d70-2891-4915-ba63-8960127f2435.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVial Conveyor System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe conveyor guides vials smoothly toward the star-wheel processing station for continuous production.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_9b260d74-e281-4d47-958d-4a9638acc8ca.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDual-Station Filling \u0026amp; Capping System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStar-wheel positioning holds each vial securely through filling, cap placement, and capping for stable automatic processing.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_cd7c0ae9-d403-4e5a-bd68-377fbf07812c.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eMagnetic Pump Filling System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eMagnetic pumps provide controlled liquid dispensing for accurate and consistent vial filling.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cdiv style=\"text-align: start;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_5d3b4f89-2198-4e6d-8205-89c40db4189b.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Dual-Station Vial Filling and Crimp Capping Production Line\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eWhy Choose the ZONESUN ZS-AFC18?\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003e60–70 Bottles\/Min — Efficient Vial Production:\u003c\/strong\u003e The ZS-AFC18 supports approximately \u003cstrong\u003e60–70 bottles\/min\u003c\/strong\u003e, providing continuous automated processing for small and medium-dose vial products.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e4-Head Magnetic Pump Filling — Higher Filling Efficiency:\u003c\/strong\u003e Four magnetic pump heads operate simultaneously, allowing multiple vials to be filled efficiently while maintaining controlled liquid dispensing. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e5–50 ml Filling Range — Designed for Small-Dose Liquids:\u003c\/strong\u003e The filling system supports \u003cstrong\u003e5–50 ml\u003c\/strong\u003e, making it particularly suitable for vial and other small-dose liquid packaging applications.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e±1% Filling Accuracy — Consistent Liquid Dosing:\u003c\/strong\u003e Magnetic pumps provide controlled dispensing with a specified filling accuracy of \u003cstrong\u003e±1%\u003c\/strong\u003e, helping maintain consistent filling quantities throughout production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePrecision Star-Wheel Indexing — Stable Vial Positioning:\u003c\/strong\u003e The indexing structure accurately positions and securely holds each vial during \u003cstrong\u003efilling → cap\/stopper placement → crimp capping\u003c\/strong\u003e, supporting stable processing at each station. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eDual-Station Filling \u0026amp; Capping — Integrated Processing:\u003c\/strong\u003e Filling and closure operations are integrated around the star-wheel processing system, reducing unnecessary bottle transfers between separate machines.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e≥99.9% Capping Qualification — Reliable Vial Closure:\u003c\/strong\u003e The capping system provides a specified qualification rate of \u003cstrong\u003e≥99.9%\u003c\/strong\u003e, supporting consistent finished-product closure quality. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSUS304 Filling Components — Durable Material Construction:\u003c\/strong\u003e The supplied specifications identify \u003cstrong\u003eSUS304 stainless steel\u003c\/strong\u003e for both the filling needles and outer vibratory bowl.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAutomatic Vial Feeding — Reduced Manual Handling:\u003c\/strong\u003e The loading turntable organizes vials and feeds them continuously onto the conveyor, helping maintain a stable supply to the processing station.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eLine Integration — Expandable Vial Processing Solution:\u003c\/strong\u003e The ZS-AFC18 can operate independently or connect with \u003cstrong\u003ebottle washing and drying equipment\u003c\/strong\u003e to form a more complete automatic vial production line. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eIdeal Applications\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eOral Liquids:\u003c\/strong\u003e Ideal for compatible oral liquid products requiring \u003cstrong\u003e5–50 ml filling\u003c\/strong\u003e, automatic closure placement, and crimp capping.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEssential Oils:\u003c\/strong\u003e Suitable for compatible low-volume essential oil products that can be reliably handled by the magnetic pump filling system.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eInjectable Liquids:\u003c\/strong\u003e The source document specifically lists injectable liquids among the compatible applications; the actual configuration should be matched to the required production and hygiene specifications. \u003cspan class=\"contents\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePharmaceutical Vials:\u003c\/strong\u003e Suitable for compatible pharmaceutical vial applications requiring automatic vial feeding, controlled filling, closure placement, and crimp capping.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSmall-Dose Liquid Products:\u003c\/strong\u003e Particularly suitable for products packaged within the specified \u003cstrong\u003e5–50 ml filling range\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFood \u0026amp; Nutritional Liquids:\u003c\/strong\u003e Can be used for compatible small-dose food liquids where magnetic pump filling and vial-style packaging are appropriate.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eChemical \u0026amp; Laboratory Liquids:\u003c\/strong\u003e The supplied document also identifies chemical and research applications for compatible small-dose liquid products.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCrimp-Capped Vials:\u003c\/strong\u003e Particularly suitable for compatible containers requiring \u003cstrong\u003ecap or stopper placement followed by crimp capping\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eComplete Vial Processing Lines:\u003c\/strong\u003e The machine can be combined with the previous \u003cstrong\u003eZS-UVS3 drying tunnel\u003c\/strong\u003e and compatible bottle washing equipment to create a continuous \u003cstrong\u003eBottle Washing → Drying\/Cooling → Vial Filling → Closure Placement → Crimp Capping\u003c\/strong\u003e production process.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":54624016892179,"sku":null,"price":23699.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/8001_bd037c75-39da-4bb9-a9cd-f83f0eb2bf87.jpg?v=1787906399","url":"https:\/\/www.zonesunautopack.com\/pt\/products\/zonesun-zs-afc18-automatic-dual-station-vial-filling-and-crimp-capping-production-line","provider":"Zonesun Auto Pack","version":"1.0","type":"link"}