ZONESUN ZS-AFC16PB High-Speed Small Bottle Filling and Capping Machine with Dust Cover

ZONESUN ZS-AFC16PB High-Speed Small Bottle Filling and Capping Machine with Dust Cover

Description

The ZONESUN ZS-AFC16PB High-Speed Small Bottle Filling and Capping Machine integrates automatic bottle feeding, servo tracking filling, cap feeding, and rotary capping into one coordinated production process. Equipped with a 16-station servo piston filling system and a 12-station capping system, it delivers a documented production capacity of 8,000–10,000 bottles per hour, depending on the filling material. The servo piston pump supports precise liquid dosing with a stated filling accuracy of ±1%, while the vibratory cap feeder automatically orients and supplies caps. A dust cover helps maintain production cleanliness, and the machine can be integrated with bottle rinsing and labeling equipment to support a complete production line. 

Parameter

• Machine Model: ZS-AFC16PB
• Machine Type: High-Speed Small Bottle Filling and Capping Machine
• Power Supply: 380 V, 50 Hz, Three-Phase, Four-Wire
• Total Power: 5.5 kW
• Production Capacity: 8,000–10,000 bottles/hour (depending on filling materials)
• Filling Volume: 30 mL (Customizable)
• Filling Stations: 16
• Filling Pump: Servo Piston Pump
• Filling Accuracy: ±1%
• Capping Stations: 12
• Capping Qualification Rate: ≥99%
• Air Requirement: 10 m³/hour (Please Confirm Specification)
• Machine Dimensions (L × W × H): Approx. 3770 × 1510 × 1940 mm
• Protective Cover: Dust Cover
• Optional Equipment: Bottle Accumulation Conveyor

Key Features

PLC Control & Touchscreen: Coordinates machine operations and provides an intuitive interface for filling parameter settings and operation monitoring. The panel language can be customized according to customer requirements.

Automatic Bottle Feeding Inlet: Automatically conveys empty bottles into the starwheel system, maintaining a stable bottle supply for continuous filling and capping.

16-Station Servo Tracking Filling System: Uses servo-driven piston pumps for controlled liquid dosing while tracking filling heads support continuous filling operation.

12-Station Capping System: Performs high-speed bottle closure, with capping components designed for reliable operation and convenient disassembly for cleaning and disinfection.

Vibratory Cap Feeder: Automatically orients and supplies caps to the capping station, with the feeder configuration customized according to cap size.

Starwheel Indexing System: Maintains uniform bottle spacing and accurate positioning during filling and capping.

Protective Dust Cover: Covers the working area to help maintain production cleanliness during filling and capping.

Optional Bottle Accumulation Conveyor: Collects finished bottles and transfers them to the next process for smoother downstream handling.

Benefits

8,000–10,000 Bottles/Hour — Supports high-throughput small bottle packaging, with actual capacity depending on the filling material and operating conditions.

16-Station Servo Piston Filling — Coordinates multiple filling stations for continuous liquid dosing with a specified filling accuracy of ±1%.

12-Station High-Speed Capping — Supports efficient bottle closure, with a documented capping qualification rate of at least 99%.

Automatic Cap Orientation and Feeding — Reduces manual cap handling by automatically arranging and supplying caps to the capping station.

Stable Bottle Positioning — The starwheel indexing system maintains bottle spacing and positioning for coordinated filling and capping.

Cleaner Production Environment — The protective dust cover helps maintain cleanliness around the working area.

Convenient Capping Maintenance — Capping components can be disassembled for cleaning and disinfection.

Flexible Production Line Integration — Can work with bottle rinsing and labeling machines, while an optional accumulation conveyor supports downstream product transfer.

Application

The ZS-AFC16PB is designed for high-speed filling and capping of small liquid bottles. According to the product documentation, suitable applications include collagen drinks, liquid vitamins, plant extracts, and other compatible liquid products. Its 16-station servo piston filling system, automatic cap feeding, and 12-station capping mechanism support continuous bottle packaging at a documented capacity of 8,000–10,000 bottles per hour, depending on the filling material. The protective dust cover helps maintain cleanliness around the filling and capping area, while the machine can be integrated with bottle rinsing, labeling, and optional bottle accumulation equipment to form a coordinated production line.

PLC Control & Touch Screen

PLC system coordinates all operations, while touch screen provides clear interface for parameter setting. The language of panel can be customized.

Bottle Feeding Inlet

Capable of automatically conveying the empty bottles into starwheel, offering stable bottle supply for continuous operation.

Servo Tracking Filling System

Servo piston pumps enable precise volume control, while tracking filling heads perform continuous filling performance. Filling head quantity can be customized.

12-Head Capping System

Equipped with high-quality sealing components, the12-head capping system delivers fast, reliable sealing performance and is easy to disassemble for cleaning and disinfection.

Vibratory Cap Feeder

Can automatically orient and supply caps to loading station. The vibratory feeder is customized according to cap size.

Starwheel Indexing System

Star wheel system ensures uniform spacing between bottles, realizing precise bottle positioning during the filling and capping processes.

Bottle Accumulation Conveyor (Optional)

Can receive and accumulate finished products, transferring them smoothly to the next process for automated production.

Why Choose the ZONESUN ZS-AFC16PB?

✅ 8,000–10,000 BPH — High-Speed Bottle Packaging: Designed for high-throughput production, the machine combines automatic bottle feeding, tracking filling, and multi-station capping in one coordinated system.

✅ 16 Filling Stations — Servo-Controlled Liquid Dosing: The servo piston pump system supports controlled liquid dispensing with a specified filling accuracy of ±1%.

✅ 12 Capping Stations — Efficient Bottle Closure: The multi-station capping mechanism supports high-speed operation with a documented capping qualification rate of ≥99%.

✅ Automatic Vibratory Cap Feeding — Reduced Manual Handling: Automatically orients and supplies caps to the capping station, with feeder configuration customized according to cap size.

✅ Starwheel Indexing — Accurate Bottle Positioning: Maintains uniform spacing between bottles to support coordinated filling and capping operations.

✅ Protective Dust Cover — Improved Production Cleanliness: Covers the working area to help maintain cleanliness during bottle filling and capping.

✅ Customizable Configuration — Flexible Production Requirements: The filling volume, tracking filling head quantity, cap feeder configuration, and control panel language can be customized according to project requirements.

✅ Production Line Integration — Coordinated Packaging Workflow: Can connect with compatible bottle rinsing and labeling machines, with an optional accumulation conveyor for downstream transfer.

Ideal Applications

Collagen Drinks: Suitable for high-speed filling and capping of compatible collagen drink bottles, with filling volume customized according to product requirements.

Liquid Vitamins: Designed for filling and capping compatible small bottles containing liquid vitamin products.

Plant Extracts: Suitable for compatible liquid plant extracts requiring controlled filling and automatic bottle closure.

Small Bottle Liquid Packaging: Applicable to compatible liquid products packaged in small bottles using servo piston filling and multi-station capping.

Automatic Bottling Production Lines: Can be integrated with bottle rinsing and labeling equipment to support a coordinated bottling process.

High-Speed Liquid Packaging: Suitable for production operations requiring high-throughput filling and capping, subject to product properties, bottle specifications, and operating conditions.