ZONESUN ZS-AFC49B Automatic Nail Polish Dual-Nozzle Anti-Drip Filling and Capping Machine with Bottle Unscrambler

ZONESUN ZS-AFC49B Automatic Nail Polish Dual-Nozzle Anti-Drip Filling and Capping Machine with Bottle Unscrambler

Description

The ZONESUN ZS-AFC49B Automatic Nail Polish Filling and Capping Machine integrates bottle unscrambling, liquid filling, stopper feeding and pressing, cap feeding, and automatic capping into one coordinated packaging system. Equipped with two filling nozzles and an anti-drip filling system, the machine handles a recommended filling range of 10–30 mL, with a filling accuracy of ±0.1 mL and a working capacity of 20–25 bottles/min. Its rotary starwheel multi-station structure, vibratory bowl feeders, and conveyor system support continuous bottle handling and efficient packaging. Changeable bottle holder and starwheel molds can be customized according to different bottle sizes.

Parameter

• Machine Model: ZS-AFC49B
• Machine Type: Automatic Nail Polish Filling and Capping Machine
• Machine Voltage: 110/220 V, 50–60 Hz
• Recommended Filling Range: 10–30 mL
• Filling Accuracy: ±0.1 mL
• Working Capacity: 20–25 bottles/min
• Filling Nozzle Quantity: 2
• Suitable Bottle Size (Φ × H): 30 × 54 mm (Customizable)
• Stopper Size (Φ × H): 12.5 × 51 mm (Customizable)
• Cap Size (Φ × H): 18 × 39.5 mm (Customizable)
• Machine Dimensions (L × W × H): Approx. 2150 × 2190 × 1940 mm
• Machine Weight: Approx. 880 kg

Key Features

Anti-Drip Filling System

Dispenses nail polish through two filling nozzles with controlled filling volume. The anti-drip design helps reduce liquid dripping after dispensing, keeping the filling area cleaner and minimizing product waste.

Bottle Unscrambler & Conveyor System

Automatically organizes bottles into the correct orientation and conveys empty bottles to the working stations while transferring finished products downstream.

Dual-Nozzle Filling Structure

Features two filling nozzles and a recommended filling range of 10–30 mL, supporting simultaneous filling of two bottles with consistent liquid dosing.

Automatic Stopper Feeding & Pressing Structure

Automatically feeds and presses stoppers into filled bottles, ensuring proper stopper placement and preparing bottles for the subsequent capping process.

Automatic Cap Feeding & Assembly Structure

Uses a vibratory bowl feeder to sort and supply caps. The caps are automatically positioned and assembled with the inner stoppers before being transferred to the capping station.

Three-Jaw Capping Structure

Uses a three-jaw gripping mechanism to hold, rotate, and tighten caps, helping achieve secure closure and consistent capping results.

Rotary Starwheel Multi-Station Structure

Moves bottles through the filling, stopper insertion, cap assembly, and capping stations, coordinating each operation within one integrated system.

Control Panel

Provides intuitive operation and convenient parameter adjustment, allowing operators to manage the filling and capping processes efficiently.

Customizable Bottle Holder & Starwheel Molds

Changeable bottle holders and starwheel molds can be customized according to different bottle sizes and packaging specifications.

Benefits

20–25 Bottles/Min Working Capacity

Supports a documented production capacity of 20–25 bottles/min, improving packaging efficiency for nail polish and similar cosmetic liquids.

±0.1 mL Filling Accuracy

Provides specified filling accuracy of ±0.1 mL, helping maintain consistent filling volumes and reduce unnecessary product waste.

Dual-Nozzle Simultaneous Filling

Two filling nozzles dispense liquid into two bottles simultaneously, supporting efficient small-volume cosmetic liquid packaging.

Integrated Filling & Capping Process

Combines liquid filling, stopper insertion, cap feeding, and capping in one machine, reducing separate manual handling between operations.

Automatic Bottle Handling

The bottle unscrambler and conveyor system automatically organize and transfer bottles through the production process.

Consistent Stopper Insertion

Automatic stopper feeding and pressing help maintain proper stopper positioning before the capping operation.

Secure Three-Jaw Capping

The three-jaw gripping mechanism holds and rotates caps to tighten them onto bottles, supporting consistent closure results.

Reduced Liquid Dripping

The anti-drip filling system helps minimize liquid dripping after dispensing, supporting cleaner operation and reduced product waste.

Flexible Bottle Configuration

Customizable bottle holders and changeable starwheel molds support different bottle sizes and packaging specifications.

Integrated Vibratory Bowl Feeding

Vibratory bowl feeders automatically sort and supply stoppers and caps to their respective mechanisms, reducing manual component handling.

Application

Designed for automatic filling and packaging of nail polish, cosmetic liquids, and similar low- to medium-viscosity liquid products in small bottles. Suitable for cosmetics manufacturing, nail care product production, beauty product packaging, and other cosmetic liquid packaging applications requiring automatic filling, stopper insertion, and cap tightening.

Control Panel

Provides intuitive operation and convenient parameter adjustment, allowing operators to control the filling and capping processes efficiently.

Filling Structure

Precisely dispenses nail polish into bottles with controlled filling volume, helping reduce product waste and maintain consistent filling results.

Stopper Feeding & Pressing Structure

Automatically feeds and presses stoppers into nail polish bottles, ensuring proper stopper placement and preparing bottles for the subsequent capping process.

Cap Feeding & Assembly Structure

Automatically feeds and places caps to assemble them with the inner stoppers, ensuring proper alignment and smooth transfer to the subsequent capping process.

Cap Capping Structure

Uses a three-jaw gripping mechanism to rotate and tighten caps, ensuring secure closure and consistent capping results.

Bottle Unscrambler

Automatically organizes and arranges bottles in the correct orientation, providing a steady bottle supply for efficient downstream filling and capping operations.

Hopper

Stores and supplies nail polish liquid to the filling system, ensuring a steady material supply for consistent and efficient filling operations.

Conveyor

Transports empty bottles to the filling and capping stations and conveys finished products downstream, ensuring smooth material handling and efficient production flow.

Why Choose the ZONESUN ZS-AFC49B?

✅ 20–25 Bottles/Min — Efficient Production: Provides a documented working capacity of 20–25 bottles/min, supporting efficient nail polish and cosmetic liquid packaging.

✅ ±0.1 mL Filling Accuracy — Precise Dosing: Helps maintain consistent filling volumes and reduce unnecessary product waste.

✅ Dual Filling Nozzles — Simultaneous Filling: Equipped with two filling nozzles to dispense liquid into two bottles simultaneously.

✅ Anti-Drip Filling — Cleaner Operation: The anti-drip filling structure helps minimize liquid dripping after dispensing, keeping the filling area cleaner.

✅ Automatic Bottle Unscrambling — Continuous Feeding: Automatically organizes bottles in the correct orientation and supplies them to the filling and capping stations.

✅ Automatic Stopper Insertion — Consistent Assembly: Automatically feeds and presses stoppers into filled bottles, preparing them for cap assembly.

✅ Automatic Cap Feeding — Reduced Manual Handling: Vibratory bowl feeders sort and supply caps for automatic positioning and assembly with inner stoppers.

✅ Three-Jaw Capping — Secure Closure: Uses a three-jaw gripping mechanism to rotate and tighten caps, supporting consistent bottle closure.

✅ Rotary Starwheel Structure — Coordinated Processing: Moves bottles through multiple processing stations, coordinating filling, stopper insertion, and capping.

✅ Customizable Bottle Holders — Flexible Formats: Changeable bottle holders and starwheel molds can be customized to accommodate different bottle dimensions.

Ideal Applications

Nail Polish Filling & Packaging

Designed for automatic filling, stopper insertion, and cap tightening of nail polish in small cosmetic bottles.

Cosmetic Liquid Filling

Suitable for compatible low- to medium-viscosity cosmetic liquids requiring accurate small-volume filling and automatic closure.

Nail Care Product Packaging

Applicable to nail care product manufacturers requiring integrated liquid filling and bottle capping operations.

Beauty Product Packaging

Suitable for compatible small-bottle beauty products requiring automatic liquid dispensing, stopper insertion, and cap tightening.

Small Cosmetic Bottle Production

Designed for packaging operations involving small bottles with customizable bottle holders and starwheel molds.