ZONESUN ZS-AFS07R Automatic Servo Gear Pump Rotary Cup Filling and Sealing Machine

ZONESUN ZS-AFS07R Automatic Servo Gear Pump Rotary Cup Filling and Sealing Machine

Description

The ZONESUN ZS-AFS07R Automatic Servo Gear Pump Rotary Cup Filling and Sealing Machine is designed for packaging yogurt, sauces, juice, dips, dairy products, cosmetic creams, and other compatible products in preformed cups. Operating at 1200–1400 cups/hour, it integrates automatic cup feeding, servo gear pump filling, film placement and detection, heat sealing, and finished cup discharge into one compact rotary system. The machine features 10–100 ml customizable filling, ±1% filling accuracy, anti-drip nozzles, and a 50 L hopper with optional heating and mixing, providing an efficient solution for automated cup packaging. 

Parameter

• Machine Model: ZS-AFS07R
• Voltage: 110 / 220 V, 50–60 Hz
• Power: 2.8 kW
• Working Speed: 1200–1400 cups/hour
• Filling Range: 10–100 ml (Customizable)
• Filling Accuracy: ±1%
• Filling Pump: Gear Pump
• Filling Control: Servo-Controlled
• Sealing Temperature: 0–400°C
• Applicable Cup Size: Customizable
• Hopper Capacity: 50 L
• Hopper Type: U-Shaped Hopper
• Optional Hopper Functions: Heating & Mixing
• Air Pressure: 0.8 MPa
• Machine Dimensions (L × W × H): About 2300 × 1200 × 1800 mm
• Package Dimensions (L × W × H): About 1560 × 1360 × 1860 mm
• Package Weight: About 598 kg

Key Features

• Servo Gear Pump Filling System: Provides adjustable and controlled product dosing for compatible liquid and semi-viscous products.
• 1200–1400 Cups/Hour Production: Supports continuous automatic cup packaging at commercial production speeds.
• Automatic Cup Feeding: Automatically supplies preformed cups to the rotary indexing table, reducing repetitive manual placement.
• Rotary Indexing System: Accurately transfers cups between feeding, filling, film placement, sealing, and discharge stations.
• Film Placement & Detection System: Automatically places pre-cut sealing film and monitors film presence and positioning before sealing.
• Dual Sealing Stations: The machine layout includes a primary film sealing station and a secondary sealing station for sequential sealing.
• Anti-Drip Filling Nozzle: Helps reduce dripping and splashing after dispensing for a cleaner filling area.
• 50 L U-Shaped Hopper: Promotes smooth product flow and helps reduce residual material.
• Optional Heating & Mixing Hopper: Heating and mixing functions can be added for products requiring temperature maintenance or continuous agitation.
• Touchscreen Control Panel: Allows direct adjustment of filling volume and production parameters through the HMI.
• Customized Cup Holding Molds: Cup holders can be customized according to cup shape and rim dimensions.
• Customized Sealing Molds: Heat-sealing molds can be configured according to the actual cup format.
• Food-Grade SUS304 Construction: Suitable for food and beverage cup-packaging applications.

Benefits

• Integrated Cup Packaging — Combines cup feeding, filling, film placement, heat sealing, and finished cup discharge in one compact rotary system.
• 1200–1400 Cups/Hour — Provides efficient production capacity for automatic cup filling and sealing.
• Servo-Controlled Filling — Filling volume can be adjusted through the control panel for convenient production setup.
• ±1% Filling Accuracy — Helps maintain consistent product dosing across continuous production.
• Cleaner Filling Process — Anti-drip nozzles help reduce product splashing and residue around the filling station.
• Automatic Film Handling — Reduces manual film placement and supports continuous operation.
• Film Detection — Monitors film availability and positioning to help reduce missing or incorrectly positioned sealing films.
• Dual Heat Sealing — Sequential sealing stations provide an additional sealing stage before finished cup discharge.
• Flexible Cup Formats — Cup holding and sealing molds can be customized for different compatible cup shapes.
• Optional Temperature Control — Heating can be added to the hopper when the product requires temperature maintenance.
• Optional Continuous Agitation — Mixing can be added for products requiring ongoing agitation.
• Compact Rotary Layout — Multiple packaging functions are integrated around one rotary indexing platform.

Application

Ideal for automatic filling and heat sealing of preformed cups containing compatible liquid and semi-viscous products.

Typical applications include: Yogurt，Sauces，Juice，Dips，Dairy Products，Cosmetic Creams and Other Compatible Liquid or Semi-Viscous Products

Why Choose the ZONESUN ZS-AFS07R?

✅ 1200–1400 Cups/Hour — Efficient Automatic Cup Packaging: The ZS-AFS07R provides a documented working speed of approximately 1200–1400 cups/hour, depending on filling volume.

✅ Servo Gear Pump Filling — Adjustable & Controlled Dosing: The servo-driven gear pump allows operators to adjust filling volume conveniently and provides controlled filling for compatible products.

✅ 10–100 ml Filling Range — Customizable for Different Products: The standard documented filling range is 10–100 ml, with customization available according to production requirements.

✅ ±1% Filling Accuracy — Consistent Product Quantity: The machine provides a specified filling accuracy of ±1%, helping maintain consistent cup fill volumes.

✅ Anti-Drip Filling Nozzle — Cleaner Production: The filling nozzle is designed to reduce dripping and splashing after dispensing, helping keep cups and the working area cleaner.

✅ Automatic Cup Feeding — Reduced Manual Placement: Preformed cups are automatically supplied to the rotary indexing table, reducing manual cup placement and supporting continuous production.

✅ Rotary Indexing System — Accurate Station-to-Station Transfer: The rotary table accurately transfers each cup through cup feeding, filling, film placement, sealing, and discharge stations in sequence.

✅ Film Placement & Detection — Reduce Missing Seals: The machine automatically places pre-cut sealing film and detects its presence and positioning before sealing, helping reduce production interruptions and incomplete packages.

✅ Dual Sealing Stations — Sequential Cup Sealing: The machine layout shown on page 4 includes both a Film Sealing Station and Secondary Sealing Station, allowing the cup to pass through sequential sealing operations before discharge.

✅ 0–400°C Sealing Temperature — Adjustable Heat Sealing: The documented sealing temperature range is 0–400°C, allowing sealing parameters to be adjusted according to compatible cup and film materials.

✅ 50 L U-Shaped Hopper — Smooth Product Flow: The U-shaped hopper is designed to promote smooth material flow and reduce product residue during filling.

✅ Optional Heating & Mixing — Adaptable to Different Products: The 50 L hopper can be equipped with heating and mixing functions when the product requires temperature maintenance or continuous agitation.

✅ Customized Cup Holding Molds — Flexible Cup Compatibility: Cup holders are customized according to cup shape and rim dimensions, helping maintain accurate positioning throughout the rotary process.

✅ Customized Sealing Molds — Match Different Cup Formats: The heat-sealing molds are customized according to the actual cup shape and rim dimensions, improving compatibility with different preformed cups.

✅ Food-Grade SUS304 Construction — Suitable for Food Packaging: The machine is constructed from food-grade SUS304 stainless steel, supporting food and beverage cup-packaging applications.

Ideal Applications

Yogurt Cups: One of the primary applications listed in the source document, suitable for automatic filling and film sealing of compatible yogurt products.

Sauce Cups: Suitable for sauces packaged into preformed cups within the machine's filling specifications.

Dip Cups: Ideal for compatible dips requiring small-volume cup filling and heat sealing.

Juice Cups: Suitable for compatible juice products packaged in preformed cups.

Dairy Products: Can be used for compatible dairy products requiring automatic cup filling and sealing.

Cosmetic Cream Cups: The document also lists cosmetic creams among the intended product applications.

10–100 ml Cup Products: Particularly suitable for compatible products within the standard documented filling range.

Preformed Cups: Designed specifically around automatic handling of preformed cup containers.

Custom Cup Shapes: Customized holding molds allow the machine to adapt to different compatible cup geometries.

Products Requiring Heated Hoppers: Optional heating is available for compatible products whose flow characteristics benefit from temperature maintenance.

Products Requiring Continuous Mixing: Optional mixing can be added where the formulation needs continuous agitation during filling.

Food & Beverage Cup Packaging: Food-grade SUS304 construction makes the machine particularly suitable for compatible food and beverage applications.