ZONESUN ZS-AFS09P Automatic Premade Pouch Paste Piston Pump Filling and Sealing Machine

ZONESUN ZS-AFS09P Automatic Premade Pouch Paste Piston Pump Filling and Sealing Machine

Description

The ZONESUN ZS-AFS09P Automatic Premade Pouch Paste Filling and Sealing Machine integrates pouch feeding, automatic pouch opening, piston filling, heat sealing, and finished pouch discharge into one coordinated packaging process. Designed for viscous liquids and pastes, it offers a packaging speed of 5–30 bags/min and a customizable filling range of 5–50 mL. Adjustable pouch holders accommodate different pouch sizes, while vacuum suction cups open compatible premade pouches for filling, such as flat pouches, stand-up pouches, and certain zipper pouches. An optional heated hopper, agitation system, and coding system can be configured according to material and packaging requirements. It is ideal for packaging trial/travel sizes of personal care liquids such as shampoo, body wash, and conditioner, as well as portable samples of skincare or personal care products(e.g., creams and lotions).

Parameter

• Machine Model: ZS-AFS09P
• Machine Type: Automatic Premade Pouch Filling and Sealing Machine
• Packaging Speed: 5–30 bags/min
• Filling Range: 5–50 mL (Customizable)
• Maximum Filling Volume: Depends on the Material
• Filling System: Piston Pump
• Pouch Types: Flat Pouches, Stand-Up Pouches, and Certain Zipper Pouches
• Power Consumption: 4 kW
• Power Supply: 220 V AC
• Air Consumption: 0.1 m³/min
• Operating Temperature: 5–35°C
• Relative Humidity: ≤85%
• Optional Functions: Heated Hopper, Agitation System, Inkjet Coding System
• Machine Dimensions (L × W × H): 1300 × 700 × 1300 mm
• Net Weight: 280 kg
• Package Dimensions (L × W × H): Approx. 1420 × 1010 × 1590 mm
• Package Weight: Approx. 320 kg

Key Features

Touchscreen Control Panel

Displays machine operating parameters clearly for convenient setting and adjustment. The interface language can be customized according to customer requirements, making operation more convenient for different users.

Piston Filling System

Uses a piston-based filling mechanism to meter viscous liquids and pastes into premade pouches. Different filling ranges and suitable cylinder capacities can be selected according to the required filling volume and production requirements.

Automatic Pouch Feeding & Opening System

Adjustable pouch holders accommodate different pouch sizes, while vacuum suction cups automatically grip and open compatible premade pouches before filling.

Heat Sealing System

Applies controlled heat and pressure to seal filled pouches securely, helping prevent leakage and achieve neat, consistent packaging results.

No-Pouch-No-Fill Function

Automatically prevents filling when no pouch is detected at the filling station, helping reduce material waste and maintain clean operation.

Optional Heated Hopper

Can be equipped with a heating function for materials requiring temperature control during filling, helping maintain suitable material handling conditions.

Optional Material Agitation System

An optional agitation mechanism helps maintain material consistency inside the hopper according to different product characteristics and processing requirements.

Optional Coding System

Supports printing editable QR codes, barcodes, production dates, and other identification information. Different coding colors can be selected according to customer requirements.

Electrical Control Cabinet

Houses electrical components in an organized layout to support stable machine operation and convenient maintenance.

Customizable Safety Configuration

Safety guards and door interlocks can be customized according to customer requirements to suit different production environments.

Benefits

5–30 Bags/Min Packaging Speed

Provides a documented packaging speed of 5–30 bags/min, supporting continuous premade pouch filling and sealing operations.

Customizable 5–50 mL Filling Range

Supports a standard filling range of 5–50 mL, with customization available for different product volumes and packaging requirements.

Suitable for Viscous Materials

The piston filling system is designed to meter viscous liquids and pastes into premade pouches, supporting different small-volume packaging applications.

Automatic Pouch Opening

Vacuum suction cups automatically open compatible premade pouches before filling, reducing manual pouch handling and improving packaging efficiency.

Consistent Heat Sealing

Controlled heat and pressure help create neat pouch seals and reduce the risk of leakage.

Flexible Pouch Compatibility

Adjustable pouch holders accommodate different pouch sizes. The machine supports flat pouches, stand-up pouches, and certain zipper pouches, subject to zipper positioning and opening requirements.

No-Pouch-No-Fill Protection

The built-in no-pouch-no-fill function prevents filling when a pouch is not detected, helping reduce product waste.

Optional Heating & Agitation

Optional hopper heating and agitation functions allow the machine configuration to be adapted to different material characteristics.

Optional Date Printing & Coding

The optional coding system supports QR codes, barcodes, dates, and other identification content, helping improve product identification and traceability.

Customizable Filling Configuration

Different piston cylinder capacities can be selected according to the required filling volume, allowing flexible configuration for different products.

Convenient Operation & Adjustment

The touchscreen control panel displays operating parameters clearly and supports convenient setting and adjustment. Interface languages can also be customized.

Application

Designed for filling and sealing sauces, honey, cosmetic creams, lotions, shampoo, body wash, conditioner, skincare products, and other compatible viscous liquids and pastes in premade pouches. Suitable for food processing, condiment manufacturing, cosmetics production, personal care product packaging, and small-volume sample packaging applications. Compatible with flat pouches, stand-up pouches, and certain zipper pouches according to pouch design and zipper configuration.

Touchscreen Control Panel

The touchscreen displays operating parameters clearly for convenient setting and adjustment. Interface languages can be customized according to customer requirements.

Piston Filling System

The piston filling system is available with different filling ranges. A suitable cylinder capacity can be selected according to the required filling volume and production requirements.

Pouch Feeding & Opening System

Adjustable pouch holders accommodate different pouch sizes, while vacuum suction cups automatically open compatible premade pouches for smooth and efficient filling.

Heat Sealing System

Applies controlled heat and pressure to seal filled pouches securely, helping prevent leakage and achieve neat, consistent packaging results.

Optional Coding Interface

The optional coding system supports editable QR codes, barcodes, dates, and other identification content. Different coding colors can be selected as required.

Electrical Control Cabinet

Electrical components are arranged neatly inside the control cabinet. The organized layout supports stable machine operation and convenient maintenance.

Why Choose the ZONESUN ZS-AFS09P?

✅ 5–30 Bags/Min — Efficient Packaging Speed: Supports continuous premade pouch filling and sealing with a documented packaging speed of 5–30 bags/min.

✅ 5–50 mL Filling Range — Flexible Portion Sizes: Provides customizable filling quantities to accommodate different small-volume packaging requirements.

✅ Piston Pump Filling — Suitable for Viscous Products: Uses a piston filling mechanism to meter sauces, honey, creams, lotions, and other compatible viscous materials.

✅ Automatic Pouch Opening — Reduced Manual Handling: Vacuum suction cups automatically open compatible premade pouches before filling, improving packaging efficiency.

✅ No Pouch, No Fill — Reduced Material Waste: Prevents filling when no pouch is detected at the filling station, helping avoid unnecessary material dispensing.

✅ Heat Sealing System — Secure Package Closure: Applies controlled heat and pressure to seal filled pouches, helping prevent leakage and maintain consistent packaging quality.

✅ Adjustable Pouch Holders — Flexible Packaging Formats: Accommodates different pouch sizes and supports flat pouches, stand-up pouches, and certain zipper pouches.

✅ Optional Heated Hopper — Flexible Material Handling: Provides an optional heating function for materials requiring temperature control during filling.

✅ Optional Agitation System — Improved Material Consistency: Can be configured with a hopper agitation system according to product characteristics and processing requirements.

✅ Optional Coding System — Product Identification: Supports printing editable QR codes, barcodes, dates, and other identification information on compatible packaging.

✅ Customizable Control Interface — Convenient Operation: Allows interface languages to be customized according to customer requirements.

Ideal Applications

Sauce Pouch Packaging

Suitable for filling compatible sauces into premade pouches for retail, food service, and portion-controlled packaging.

Honey Pouch Packaging

Designed for small-volume honey packaging using piston filling technology, supporting convenient portion control and pouch sealing.

Cosmetic Cream Packaging

Suitable for filling cosmetic creams and other compatible viscous skincare products into flat or stand-up pouches.

Lotion Pouch Packaging

Applicable to packaging lotions and similar personal care products in small-volume premade pouches.

Shampoo Sample Packaging

Suitable for filling shampoo into portable sample and travel-size pouches for personal care product manufacturers.

Body Wash Packaging

Designed for filling compatible body wash products into small premade pouches for sample distribution and travel packaging.

Conditioner Pouch Packaging

Suitable for packaging compatible hair conditioner products into individual premade pouches.

Skincare Sample Packaging

Applicable to small-volume packaging of compatible skincare products such as creams and lotions for trial and promotional samples.

Viscous Liquid Packaging

Suitable for other compatible viscous liquids and pastes requiring quantitative piston filling and heat sealing.