ZONESUN ZS-BIB210 Automatic Bag-in-Box Aseptic Filling Machine for Juice Dairy & Paste

ZONESUN ZS-BIB210 Automatic Bag-in-Box Aseptic Filling Machine for Juice Dairy & Paste

Description

The ZONESUN ZS-BIB210 is a fully automatic aseptic filling machine designed for liquid products in Bag-in-Box (BIB) bags. With a capacity of up to 210 bags/hour, it integrates aseptic sterilization, filling, bag cutting, and conveying into one automated system. A 90–100°C steam barrier and positive-pressure environment help reduce contamination risks, while the vacuum system supports hygienic filling. Suitable for 2–25 L BIB bags, it provides an efficient solution for juices, dairy products, sauces, pastes, and other liquid food products.

Parameter

• Machine Model: ZS-BIB210
• Packaging Standard: 1 Carton Contains 25 Bags (2–25 L/Bag)
• Filling Capacity: 210 Bags/Hour (Based on 10 L/Bag and a Flow Rate of 3 T/Hour)
• Filling Accuracy: 10 L ±0.8%
• Power Supply: 380 VAC / 50 Hz / 3 kW
• Compressed Air Requirement: 0.6–0.8 MPa, 30 NL/min, Ø12 mm Hose Connection
• Steam Consumption: 50 kg/h
• Material Supply Flow Rate: 0–5 T/h
• Material Supply Pressure: 0.2–0.4 MPa
• Material Requirement: Homogeneous Liquid with Air Bubble Content <0.1%
• Material Connection: Ø50.4 mm Sanitary Clamp Connection
• Machine Dimensions (L × W × H): 4100 × 1200 × 2500 mm
• Applicable Packaging: 2–25 L Bag-in-Box (BIB) Bags, Manually Adjustable

Key Features

• High-Temperature & Positive Pressure Barrier: Maintains a 90–100°C steam barrier and positive-pressure environment inside the filling chamber to help minimize contamination during aseptic filling.
• Filling Head & Vacuum System: Confirms proper cap removal before filling starts, while the vacuum drainage system removes condensate and potential contaminants from the filling area.
• Smart Control & Data Logging: Advanced HMI and PLC system manages the filling process, tracks production data, and performs machine self-diagnostics for centralized operation management.
• Smart Bag Conveying System: Automatically transfers empty aseptic bags into the filling area and conveys finished capped packages to the next production stage.
• Automatic Bag Cutter: Automatically cuts and separates filled BIB bags for convenient handling and downstream packaging.
• Wide Spout & Bag Compatibility: Different opening devices can be configured to accommodate various BIB bag caps and spout designs for flexible production.
• 2–25 L BIB Compatibility: Manually adjustable structure accommodates different Bag-in-Box packaging sizes within the specified 2–25 L range.

Benefits

• Aseptic Filling Protection — High-temperature steam and positive-pressure protection help reduce contamination risks during the filling process.
• High Production Capacity — Reaches up to 210 bags/hour based on 10 L bags and a material flow rate of 3 T/hour.
• Accurate Filling Performance — Provides a specified filling accuracy of 10 L ±0.8% for consistent large-volume BIB packaging.
• Reduced Contamination Risk — Vacuum drainage removes condensate and potential contaminants from the filling area to support hygienic operation.
• Automated BIB Handling — Bag conveying, filling, cutting, and finished product transfer are integrated to reduce manual intervention.
• Flexible Packaging Range — Suitable for 2–25 L BIB bags with manual adjustment for different packaging sizes.
• Flexible Spout Compatibility — Different opening devices can accommodate various compatible BIB caps and spout structures.

Application

Ideal for aseptic filling and packaging of juices, dairy products, sauces, pastes, liquid foods, and other compatible aseptic liquid products. Suitable for 2–25 L Bag-in-Box packaging, particularly for food and beverage manufacturers requiring hygienic large-volume packaging, automated bag handling, and controlled aseptic filling.

Smart Control & Data Logging

Manages the entire aseptic filling process via an advanced HMI and PLC system, tracking production data and running self-diagnostics for maximum safety and efficiency.

High-Temperature & Positive Pressure Barrier

Maintains a 90-100°C steam barrier and positive pressure in the chamber, instantly halting operations if temperatures drop to guarantee 100% microbe-free aseptic safety.

Filling Head & Vacuum System

Automatically starts filling after confirming proper cap removal, while the vacuum system removes condensate and contaminants to reduce contamination risks.

Bag Cutter

Automatically cuts and separates the filled BIB bags for easy handling and subsequent packaging.

Smart Bag Conveying System

Transfers empty aseptic bags smoothly into the chamber and automatically delivers finished, capped packages to the next stage, ensuring seamless automated workflow.

Wide Spout & Bag Compatibility

Adapts to various lids through different opening devices and handles 1 -30L composite bags easily, maximizing packaging versatility for flexible production.

Why Choose the ZONESUN ZS-BIB210?

✅ Up to 210 Bags/Hour — Efficient Large-Volume BIB Filling: Designed for automated BIB production, the ZS-BIB210 reaches up to 210 bags/hour based on 10 L bags and a material flow rate of 3 T/hour, supporting efficient large-volume liquid packaging.

✅ 90–100°C Steam Barrier — Enhanced Aseptic Protection: The filling chamber maintains a high-temperature steam barrier together with positive pressure to help minimize contamination during the filling process.

✅ Vacuum Drainage System — Hygienic Filling Environment: The vacuum system removes condensate and potential contaminants from the filling area, helping maintain cleaner operating conditions during aseptic filling.

✅ 10 L ±0.8% Filling Accuracy — Consistent Product Dosing: The filling system provides a specified accuracy of ±0.8% at 10 L, helping maintain consistent product quantities across finished BIB packages.

✅ 2–25 L BIB Bags — Flexible Packaging Capability: The machine supports BIB bags from 2 to 25 L, with manual adjustment available for different packaging sizes and production requirements.

✅ Smart HMI + PLC Control — Production Data Management: The control system provides centralized management of the aseptic filling process while tracking production data and performing machine self-diagnostics.

✅ Automatic Conveying + Bag Cutting — Streamlined BIB Packaging: Empty bags are automatically transferred into the filling area, while filled bags are cut, separated, and conveyed out for downstream packaging, reducing repetitive manual handling.

Ideal Applications

Fruit Juice: Ideal for aseptic Bag-in-Box filling of compatible fruit juices requiring hygienic large-volume packaging.

Dairy Products: Suitable for compatible dairy liquids that meet the machine's material supply requirements and require controlled aseptic filling.

Sauces: Provides automated BIB filling for compatible homogeneous sauces used in foodservice and industrial food production.

Pastes: Suitable for compatible homogeneous paste products that meet the required material flow and supply conditions.

Liquid Food Products: Designed for homogeneous liquid food materials with air bubble content below 0.1%, according to the specified material supply requirements.

2–25 L Bag-in-Box Packaging: Suitable for food and beverage manufacturers producing medium- to large-volume BIB packages for commercial, foodservice, or industrial applications.