ZONESUN ZS-EW30 Automatic Wire Cutting Stripping and Coding Machine for Cable Processing

ZONESUN ZS-EW30 Automatic Wire Cutting Stripping and Coding Machine for Cable Processing

Description

The ZONESUN ZS-EW30 is a high-precision automatic wire cutting, stripping, and coding machine that integrates length cutting, double-end/middle stripping, and inkjet coding in one process. It handles wires from 0.1–6 mm² with excellent accuracy and speeds of 3000–8000 pcs/h. With intelligent touchscreen control and versatile modes, it is ideal for wire harness production, electronics manufacturing, and cable processing industries.

Parameter

• Machine Model: ZS-EW30
• Function: Wire cutting, double-end stripping, middle stripping
• Wire Range: 0.1–6 mm² (AWG30-12)
• Cutting Length: 0.1–99999.9 mm
• Stripping Length: Stripping Head: 0.1–250 mm; Stripping Tail: 0.1–70 mm
• Stripping Accuracy: ± (0.002 × L) mm (Based on silent hybrid stepper motor with 0.01 mm resolution)
• Middle Stripping Sections: 16 sections (Customizable)
• Capacity / Speed: 3000-8000 pcs/h
• Blade Material: Imported tungsten steel / High-speed steel
• Power Supply: AC 110V/220V, 50/60 Hz
• Machine Size: 470 × 450 × 350 mm
• Machine Weight: 31.5 kg
• Additional Functions: Automatic inlet/outlet, timed start, inching adjustment
• Remarks: Special applications can be customized by sending samples

Key Features

• 3-in-1 Integrated Processing: Seamlessly combines precision length cutting, double-end/middle stripping, and high-speed inkjet coding in a single automated step.
• High-Speed Productivity: Delivers processing speeds ranging from 3,000 to 8,000 pcs/h to drastically boost production throughput.
• Broad Wire Gauge Range: Accommodates wire sizes from 0.1 to 6 mm², making it highly versatile for various cable specifications.
• Multi-Segment Stripping Modes: Supports full stripping, partial stripping, and middle/multi-section stripping for complex wiring requirements.
• Online Inkjet Wire Coding: Prints clear, crisp text, numbers, and codes directly onto wire insulation with precise positioning.
• Intelligent Touchscreen Control: User-friendly digital interface allows quick parameters setup, recipe storage, and easy operation adjustments.

Benefits

• Maximum Cost Efficiency — Merges cutting, stripping, and marking into one machine, eliminating secondary operations and manual labor.
• Exceptional Speed & Output — Up to 8,000 pcs/h high-speed performance fulfills heavy industrial production orders effortlessly.
• High Precision & Accuracy — Digital servo system guarantees exact cut lengths and clean insulation stripping without damaging wire cores.
• Flexible Wire Processing — Easily handles various stripping patterns and wire thicknesses for diverse wire harness projects.
• Clean & Traceable Identification — Online inkjet coding ensures long-lasting, readable marks for fast assembly and quality control.

Applications

Perfect for wire harness manufacturers, automotive electronics producers, control cabinet assemblers, and appliance factories processing single-core and multi-strand electrical wires. Ideal for cutting, stripping, and marking wires used in control panels, automotive harnesses, home appliances, and industrial electronics. Suitable for PVC, Teflon, and composite insulated wires (0.1–6 mm²).

Intelligent Touchscreen Control

Sets processing lengths, coding content, and target quantities easily via an intuitive interface, supporting multi-program presets for instant product switchovers.

Integrated Inkjet Coding

Printing characters, batch numbers, or logos directly on wire surfaces during stripping and cutting for integrated processing and identification.

High-Precision Cutting & Stripping

Providing high-precision wire cutting and stripping with accurate length and stripping-depth control.

Wire Straightener

Straightening curved or coiled wires through a multi-roller alignment system for precise feeding and stable downstream stripping and coding.

Versatile Processing Modes

Supporting full, half, multi-step, and middle-window stripping for flexible processing of various single-core and multi-core wires.

Why Choose the ZONESUN ZS-EW30?

✅ 3-in-1 Wire Processing System — Cutting, Stripping & Coding Integration: Combines automatic wire cutting, double-end/middle stripping, and inkjet coding into one continuous process, reducing manual handling steps and improving overall production efficiency for wire processing operations

✅ High-Speed Wire Processing — Up to 3000–8000 pcs/h Output: Delivers fast and stable processing performance with high production capacity, helping manufacturers increase output while maintaining consistent wire preparation quality

✅ Wide Wire Compatibility — Handles 0.1–6 mm² Wire Sizes: Designed to process a broad range of wire specifications from 0.1–6 mm², making it suitable for various cable types and different wire harness production requirements

✅ High-Precision Cutting & Stripping — Reliable Processing Accuracy: Advanced control technology ensures accurate wire length cutting and precise stripping performance, minimizing material waste and improving connection reliability in finished wire assemblies

✅ Double-End & Middle Stripping Modes — Flexible Processing Capability: Supports multiple stripping methods including both-end stripping and middle stripping, allowing operators to handle different wiring structures and customized production requirements

✅ Integrated Inkjet Coding System — Improved Traceability: Automatically prints identification information such as numbers, marks, or codes on wires during processing, helping improve product tracking and production management

✅ Intelligent Touchscreen Control — Easy Operation & Fast Adjustment: Equipped with a user-friendly touchscreen interface for parameter setting, mode selection, and production monitoring, reducing operator training time and improving workflow efficiency

✅ Multi-Mode Processing — Adaptable Production Solution: Offers versatile operating modes to meet different wire processing applications, providing flexibility for customized wire harness manufacturing and cable assembly production

Ideal Applications

Wire Harness Manufacturing: Ideal for processing automotive wire harnesses, electrical harnesses, and custom cable assemblies requiring accurate cutting, stripping, and identification

Electronics Manufacturing: Suitable for electronic components, control panels, circuit connections, and electrical equipment production where precise wire preparation is required

Cable Processing Industry: Designed for cable manufacturers and assembly factories handling different wire sizes and requiring efficient automated processing solutions

Electrical Equipment Production: Applicable for appliances, industrial machinery, and electrical systems requiring consistent wire preparation quality and improved production efficiency