ZONESUN ZS-FAL180V20 Automatic Bottle Unscrambling Filling Capping and Labeling Production Line

ZONESUN ZS-FAL180V20 Automatic Bottle Unscrambling Filling Capping and Labeling Production Line

Description

The ZONESUN ZS-FAL180V20 Automatic Bottle Production Line is designed for high-speed bottle unscrambling, filling, capping, labeling, and coding in one continuous process. The line integrates automatic bottle feeding and unscrambling, a 16-head tracking filling system, 12-head capping system, automatic cap feeding, bottle turnover, and horizontal labeling and coding. With a filling and capping capacity of 12,000–15,000 bottles/hour, the system continuously tracks moving bottles during filling without stopping the conveyor, providing an efficient automated packaging solution for compatible small bottles. 

Bottle Elevator

• Model: ZS-SLJ5
• Power Supply: 220 V / 50 Hz
• Suitable Bottle Type: 60 ml Bottle
• Bottle Size: Φ20.8 × 110.4 mm
• Machine Dimensions: 2035 × 1339.51 × 717 mm

Bottle Unscrambler

• Model: ZS-LPH200
• Power Supply: 380 V, 50 Hz
• Power: 1 kW
• Bottle Holder Diameter: Φ980 mm
• Rotation Speed: 0–16 rpm
• Production Capacity: ≥200 bottles/min
• Suitable Bottle Size: 60 ml Bottle (Φ20.8 × 110.4 mm)
• Machine Dimensions: About 1800 × 900 × 1500 mm

Filling & Capping Machine

• Model: ZS-AFC16PB
• Production Capacity: 12,000–15,000 bottles/hour
• Suitable Bottle: 30 ml PP Bottle
• Filling Accuracy: ±1%
• Capping Qualification Rate: ≥99%
• Filling Heads: 16 Heads Tracking Filling System
• Capping Heads: 12 Heads
• Power Supply: 380 V, 50 Hz, 3-Phase 4-Wire
• Power: 5.5 kW
• Machine Dimensions: 3800 × 1380 × 1750 mm

Labeling Machine

• Model: ZS-TB125D
• Labeling Speed: 600 bottles/min
  (Stable speed based on 10 ml oral liquid bottles)
• Labeling Accuracy: ±0.5 mm
• Applicable Product: 10 ml Oral Liquid Bottles
• Label Roll Inner Diameter: 76 mm
• Label Roll Outer Diameter: 420 mm
• Labeling Method: Vertical Bottle Feeding + Horizontal Labeling
• Defective Product Detection Accuracy: 99.9%
• Power Supply: 220 V, 50/60 Hz
• Total Power: 2.7 kW
• Air Pressure: 5–7 kg/cm²
• Net Weight: 200 kg

Key Features

Automatic Bottle Unscrambling System

Automatically lifts, sorts, and orients bottles with openings facing upward, then continuously feeds bottles into the filling station.

16-Head Tracking Filling System

The sixteen filling heads automatically track moving bottles during filling, allowing continuous filling without stopping the conveyor and improving throughput.

12-Head Capping System

Equipped with twelve capping heads and high-quality sealing components, providing fast and reliable bottle sealing. The structure is designed for convenient cleaning and disinfection.

Automatic Cap Feeding System

The vibratory bowl automatically sorts and orients caps, then continuously supplies caps to the capping station.

Automatic Bottle Turnover System

Automatically turns upright bottles onto their sides for stable conveying through the horizontal labeling and coding section.

Automatic Labeling & Coding System

Automatically applies labels and prints production dates, batch numbers, or traceability information during continuous bottle conveying.

Benefits

• Complete Bottling Automation
  Integrates bottle feeding, unscrambling, filling, capping, labeling, and coding into one production line.
• 12,000–15,000 Bottles/Hour High Output
  The filling and capping section provides high-speed production capability for continuous packaging.
• Continuous Tracking Filling Technology
  The filling heads follow bottles during movement, eliminating the need to stop the conveyor during filling.
• 16-Head Filling + 12-Head Capping
  Multiple filling and capping heads improve throughput and support continuous high-speed production.
• Automatic Bottle & Cap Feeding
  Bottle unscrambling and cap feeding reduce repetitive manual handling and improve production continuity.
• Integrated Labeling & Coding
  Combines product labeling and traceability information printing in the downstream process.
• Small Bottle Packaging Solution
  Designed for customized small-bottle production requiring filling, sealing, labeling, and coding.
• Complete Line Integration
  The whole system coordinates multiple machines into one automated packaging workflow.

Application

Ideal for high-speed automatic packaging of compatible small bottles requiring: Bottle Feeding，Bottle Unscrambling，Liquid Filling，Bottle Capping，Labeling，Coding，Traceability Management

Typical applications: Oral Liquid Bottles，Small Plastic Bottles，Pharmaceutical Liquid Packaging，Healthcare Products，Cosmetic Small Bottles，Daily Chemical Products，Liquid Product Bottling

Why Choose ZONESUN ZS-FAL180V20?

✅ Complete Automatic Bottling Line
Bottle feeding, filling, capping, labeling, and coding are integrated into one continuous production system.

✅ 12,000–15,000 Bottles/Hour Production Capacity
The filling and capping unit provides high-speed output for automated production.

✅ 16-Head Tracking Filling Technology
Unlike intermittent filling systems, tracking filling allows nozzles to move together with bottles during filling.

✅ ≥200 Bottles/Min Bottle Unscrambling Capacity
The ZS-LPH200 bottle unscrambler provides continuous bottle supply for the production line.

✅ Automatic Bottle Orientation
Bulk bottles are automatically organized with openings facing upward before entering filling.

✅ Automatic Cap Sorting & Feeding
The vibratory bowl continuously separates and orients caps for stable supply to the capping station.

✅ ≥99% Capping Qualification Rate
The filling and capping machine specifications provide a documented capping qualification rate of ≥99%.

✅ ±1% Filling Accuracy
The filling system provides documented filling accuracy of ±1%.

✅ Automatic Labeling & Coding Integration
Labels, production dates, batch numbers, and traceability information can be added during continuous bottle conveying.

✅ 99.9% Defective Product Detection Accuracy
The labeling system provides documented defective-product detection accuracy of 99.9%.