ZONESUN
ZONESUN ZS-FRS100 High-Speed Automatic Laundry Detergent Pod Making Machine with PVA Film
ZONESUN ZS-FRS100 High-Speed Automatic Laundry Detergent Pod Making Machine with PVA Film
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ZONESUN ZS-FRS100 High-Speed Automatic Laundry Detergent Pod Making Machine with PVA Film
Description
The ZONESUN ZS-FRS100 High-Speed Automatic Laundry Detergent Pod Making Machine is designed for forming, filling, and sealing water-soluble PVA film to produce laundry detergent pods and other compatible unit-dose products. Integrating a ceramic piston filling system, PID film tension control, PVA film covering and sealing, precision vacuum-adsorption molds, and automatic pod demolding, it provides a continuous automated packaging process. With a production speed of up to 40 pcs/min, filling accuracy of ±0.1 g, and quick mold changeover in approximately 30 minutes, the machine supports different pod shapes and PVA film types. Suitable for packaging liquid laundry detergent, cleaning liquids, powders, and granules, it provides a flexible solution for water-soluble film packaging applications.
Parameter
- Machine Model: ZS-FRS100
- Machine Type: High-Speed Automatic Laundry Detergent Pod Making Machine
- Production Speed: Up to 40 pcs/min
- Packaging Specifications: Customizable According to Customer Requirements
- Filling Accuracy: ±0.1 g
- Packaging Qualification Rate: ≥99.9%
- Film Waste Rate: ≤5%
- Operating Noise: <80 dB(A)
- Power: 4 kW
- Power Supply: Three-Phase 380 V, 50 Hz / Three-Phase 220 V, 60 Hz
- Air Consumption: 0.6 m³/min
- Air Pressure: 0.5–0.8 MPa
- Packaging Film Material: PVA / PVOH
- Packaging Film Thickness: 75 ± 5 μm
- Film Roll Diameter: <140 mm
- Film Roll Width: According to Packaging Design
- Control System: Touchscreen with Microcomputer Control
- Mold Changeover Time: Approx. 30 minutes
- Machine Dimensions (L × W × H): 1120 × 855 × 1950 mm
- Machine Weight: 600 kg
Key Features
Intelligent PLC Control Panel
Features a touchscreen interface for adjusting filling parameters, controlling production speed, and monitoring machine operation. The intuitive control system supports convenient parameter adjustment and production management.
High-Precision Ceramic Piston Filling System
Uses high-hardness ceramic pistons with excellent wear resistance and dimensional stability, ensuring precise material dosing and consistent filling performance with an accuracy of ±0.1 g.
PID Film Tension Control System
Monitors film tension in real time and automatically adjusts film feeding to help prevent stretching, wrinkling, or tearing during high-speed production.
PVA Film Covering & Sealing System
Feeds the top PVA film over the filled bottom film and applies controlled pressure to create securely sealed laundry detergent pods.
High-Speed Electronic Cam Rotary System
Uses electronically synchronized rotary control to coordinate forming, filling, sealing, and demolding operations, ensuring precise positioning and smooth high-speed production.
Automatic Pod Demolding System
Automatically releases finished laundry pods from the rotary molds and transfers them to the discharge conveyor for collection.
Precision Vacuum-Adsorption Molds
Each mold cavity features independent vacuum adsorption to secure the PVA film during forming and filling. The modular mold design allows convenient replacement for different pod shapes.
Servo Motor Control System
Uses servo motors to control machine movements and operating parameters, supporting convenient adjustment and high-precision operation without requiring mechanical adjustments.
Automatic Film Feeding Adjustment
Works with the PID tension control system to regulate film feeding according to tension conditions, supporting stable operation during continuous production.
Benefits
Up to 40 pcs/min High-Speed Production
Provides a maximum documented production speed of 40 pcs/min, improving manufacturing efficiency and supporting continuous laundry detergent pod production.
±0.1 g Filling Accuracy
The ceramic piston filling system provides a documented filling accuracy of ±0.1 g, helping maintain consistent material quantities in individual pods.
Quick 30-Minute Mold Changeover
The modular single-piece mold design allows replacement in approximately 30 minutes, reducing changeover time between different pod shapes.
Compatible with Different PVA Films
Designed to accommodate different types of PVA/PVOH water-soluble films, providing flexibility in film selection for different packaging requirements.
Independent Vacuum-Adsorption Molds
Each mold cavity has independent vacuum adsorption to secure the film during forming and filling, supporting consistent pod production.
Automatic Film Tension Adjustment
The PID tension control system automatically monitors and adjusts film feeding to help prevent stretching, wrinkling, and tearing.
High Packaging Qualification Rate
Provides a documented packaging qualification rate of ≥99.9%, supporting consistent finished pod quality.
Reduced Film Waste
The machine specification lists a film waste rate of ≤5%, helping control packaging material consumption during production.
Integrated Automatic Production
Combines bottom film feeding, vacuum forming, ceramic piston filling, top film covering, sealing, and automatic pod demolding into one coordinated production process.
Flexible Pod Shape Configuration
The modular mold system supports different pod shapes according to customer packaging requirements, allowing flexible production configurations.
Convenient Servo Adjustment
The servo motor control system allows operators to adjust machine parameters conveniently without requiring mechanical adjustments.
Application
Designed for automatic forming, filling, and sealing of PVA/PVOH water-soluble film pods containing liquid laundry detergent, cleaning liquids, compatible powders, granules, and other suitable materials. Suitable for laundry detergent manufacturing, household cleaning product production, medical cleaning liquid packaging, and other unit-dose water-soluble packaging applications. The modular vacuum-adsorption mold system supports different pod shapes according to customer packaging requirements.
Intelligent PLC Control Panel
Features a touchscreen interface for adjusting filling parameters, controlling production speed, and monitoring machine operation for convenient and efficient production.
Ceramic Piston Filling System
High-hardness ceramic pistons offer excellent wear resistance and dimensional stability, ensuring precise filling and consistent dosing performance.
PID Film Tension Control System
Monitors film tension in real time and automatically adjusts film feeding to prevent stretching, wrinkling, or tearing during high-speed operation.
PVA Film Covering & Sealing System
Feeds the top PVA film over the filled bottom film and applies controlled pressure to create securely sealed laundry pods.
Automatic Pod Demolding System
Automatically releases finished laundry pods from the rotary molds and transfers them to the discharge conveyor for collection.
High-Speed Electronic Cam Rotary System
Uses electronically synchronized rotary control to coordinate forming, filling, sealing, and demolding operations, ensuring precise positioning and smooth high-speed production.
Precision Vacuum-Adsorption Molds
Each cavity has independent vacuum to secure the PVA film during forming/filling. Modular molds allow quick replacement for different pod shapes.
Why Choose the ZONESUN ZS-FRS100?
✅ Up to 40 pcs/min — High-Speed Production: Provides a maximum production speed of 40 pieces/min, supporting efficient laundry detergent pod manufacturing.
✅ ±0.1 g Filling Accuracy — Precise Dosing: Uses a high-precision ceramic piston filling system to maintain consistent material quantities in individual pods.
✅ 30-Minute Mold Changeover — Quick Format Switching: The modular single-piece mold design supports convenient replacement in approximately 30 minutes.
✅ Different PVA Film Compatibility — Flexible Material Selection: Designed to accommodate different types of PVA/PVOH water-soluble films.
✅ Independent Vacuum-Adsorption Molds — Stable Film Forming: Each mold cavity features independent vacuum adsorption to secure the film during forming and filling.
✅ PID Film Tension Control — Stable Film Feeding: Automatically monitors and adjusts film tension to help prevent stretching, wrinkling, and tearing.
✅ Automatic PVA Film Covering & Sealing — Secure Pod Formation: Feeds the top film over the filled bottom film and applies controlled pressure to seal the finished pods.
✅ High-Speed Electronic Cam Rotary System — Coordinated Production: Synchronizes forming, filling, sealing, and demolding for accurate positioning and smooth operation.
✅ Automatic Pod Demolding — Efficient Discharge: Automatically releases finished pods from the molds and transfers them to the discharge conveyor.
✅ Servo Motor Control — Convenient Adjustment: Allows operators to adjust operating parameters without requiring mechanical adjustments.
✅ ≥99.9% Packaging Qualification Rate — Consistent Quality: Supports a high documented packaging qualification rate for finished pods.
Ideal Applications
Liquid Laundry Detergent Pods
Suitable for producing individual liquid laundry detergent pods using PVA/PVOH water-soluble film.
Household Cleaning Pods
Applicable to compatible household cleaning liquids packaged in water-soluble film for convenient unit-dose applications.
Medical Cleaning Liquid Pods
Suitable for compatible medical cleaning liquids requiring individual water-soluble film packaging.
Powder Detergent Pods
Can be configured for compatible powder materials requiring water-soluble film forming and sealing.
Granule Detergent Pods
Suitable for compatible granular materials packaged into individually sealed water-soluble film pods.
Unit-Dose Cleaning Products
Applicable to other compatible liquid, powder, and granule products requiring premeasured water-soluble packaging.
