ZONESUN ZS-FS009D Prefilled Syringe Filling and Sealing Machine for A+B Soft Tube Products

ZONESUN ZS-FS009D Automatic Dual Chamber Soft Tube Servo Piston Filling Sealing Machine For Tube-in-tube Cosmetic Cream

The ZONESUN ZS-FS009D is an automatic double-head prefilled syringe filling and sealing machine designed for two-component products such as A+B creams, toothpaste, hair dye, and cosmetic formulations. It combines servo piston filling with ultrasonic sealing to deliver high accuracy (±1%) and strong, clean seals.

With a 30L × 2 hopper and speeds of 10–13 pcs/min, it is ideal for pharmaceutical, cosmetic, and medical device production requiring precise dual-chamber packaging.

Parameter

• Model: ZS-FS009D
• Power Supply: 220V/110V, 50-60 Hz, 2.6 kW
• Filling Range: 10–120 ml / 25–250 ml (Customizable)
• Filling Pump: Servo Piston Pump
• Filling Accuracy: ±1%
• Working Speed: 10–13 pcs/min (Depending on Tube Size)
• Sealing Height: 50–210 mm
• Sealing Diameter: 25–50 mm
• Ultrasonic Frequency: 20 KHz
• Hopper Size: 30L × 2
• Air Pressure: 0.6 MPa
• Machine Size: 1830 × 1400 × 1780 mm (L × W × H)
• Machine Weight: 530 kg

Key Features

• Dual-Head Piston Filling: Dual-channel servo piston system accurately dispenses two-component products simultaneously into double-chamber syringes.
• Ultrasonic Sealing System: Advanced ultrasonic technology creates clean, ultra-strong, and tamper-proof tail seals without damaging heat-sensitive formulas.
• High-Precision Servo Control: Delivers exceptional filling accuracy within ±1% tolerance, eliminating product waste and ensuring uniform dosing.
• Dual 30L Stainless Steel Hoppers: High-capacity 30L × 2 hoppers support continuous production for dual-part AB creams, gels, and pastes.
• Integrated Filling & Sealing: Combines automated syringe filling, tail sealing, and trimming into one compact, high-efficiency system.
• Hygienic Sanitary Design: Built with high-grade stainless steel components, ideal for strict pharmaceutical, cosmetic, and medical device standards.

Benefits

• Precise Dual-Component Dosing — High-precision servo system ensures accurate ±1% mixing ratios for two-part formulations.
• Strong & Aesthetic Seals — Ultrasonic sealing delivers neat, strong, and leak-free seals on plastic syringe barrels.
• Boosted Productivity — Double-head operation yields 10–13 pcs/min, significantly streamlining specialized syringe packaging.
• Reduced Material Waste — Servo-driven pistons minimize overfilling and ensure batch-to-batch consistency.
• Hygienic & Compliant — Sanitary stainless steel construction meets cleanroom requirements for medical and cosmetics manufacturing.

Applications

Perfect for pharmaceutical manufacturers, cosmetic labs, and medical device producers packaging two-component formulations into prefilled syringes. Ideal for AB dual-phase creams, whitening toothpaste, hair dyes, medical gels, adhesives, and skincare serums. Suitable for dual-chamber prefilled plastic syringes and barrels.

Tube Feeding Structure

Feeds and places tubes into fixing molds automatically via a gravity slide and pneumatic gates, supporting customized mechanical adjustments to fit various tube sizes.

Double Filling Heads

Enabling high-accuracy dual-head filling through servo motor control, with a customizable filling range for different production requirements.

Sealing Structure

Providing firm and precise ultrasonic sealing, with optional date coding through interchangeable letter molds.

Organized Electrical Components

Providing organized electrical integration for stable operation, easy troubleshooting, and long-term reliability.