ZONESUN ZS-FSCS04 Automatic Four-Bowl Screw Counting and Packing Machine for Hardware Parts

ZONESUN ZS-FSCS04 Automatic Four-Bowl Screw Counting and Packing Machine for Hardware Parts

Description

The ZONESUN ZS-FSCS04 Automatic Four-Bowl Screws Counting and Packing Machine integrates vibratory bowl feeding, photoelectric counting, automatic dispensing, bag forming, heat sealing, and bag cutting into one coordinated packaging process. Equipped with four vibration bowls, the machine automatically sorts and feeds screws, nuts, washers, and other small hardware accessories, producing individual hardware accessory packs with preset quantities. The photoelectric counting system detects falling products and dispenses the preset quantity into each bag. With a production speed of 4–8 bags/min, adjustable bag length, and compatibility with heat-sealable composite films, the machine supports efficient counting and packaging of small hardware components. Its touchscreen controls, independently adjustable counting quantities, and integrated sealing and cutting system help simplify packaging operations. 

Parameter

• Machine Model: ZS-FSCS04
• Machine Name: Four-Bowl Counting Packaging Machine
• Voltage: Single-Phase AC 220 V, 50 Hz
• Air Pressure: 0.6–0.8 MPa
• Measuring Method: Automatic Vibration Bowl Feeding, Photoelectric Counting
• Packaging Material: OPP/CPP, CPP/PE Heat-Sealable Composite Films
• Packaging Products: Screws, Nuts, Hardware Parts
• Material Requirements: Standard Sizes, Free of Impurities
• Machine Speed: 4–8 bags/min (Depending on Packaging Quantity)
• Bag Making Size: 320 mm / 220 mm (Customized Based on Product Quantity)
• Bag Width: Within 150 mm (Adjustable by Changing the Forming Unit)
• Bag Length: Adjustable Within 200 mm (Directly Set on the Touchscreen)
• Bag Making Device: Collar-Type Former, Heat Sealing, Hot Cutting
• Sealing Mode: Back Seal
• Cutting Method: Serrated Blade Cutting
• Sealing Pattern: Vertical Mesh, Horizontal Straight Pattern
• Seal Width: 8–10 mm

Key Features

Four-Bowl Vibratory Feeding System

Uses four vibration bowls to sort, arrange, and feed small hardware components smoothly. Each bowl's counting quantity can be set independently to accommodate different packaging requirements.

Precision Counting & Dispensing System

Uses photoelectric sensors to count falling screws and other small components. Once the preset quantity is reached, the system dispenses the counted products into the packaging bag below.

Film Roll Holder

Securely holds the packaging film roll and feeds the film downward at a consistent speed. The design supports convenient film installation and replacement.

Automatic Bag Forming Mechanism

Guides flat packaging film into a continuous tube using a collar-type former, preparing it for filling, sealing, and cutting.

Bag Sealing & Cutting Mechanism

Performs vertical and horizontal heat sealing and serrated-blade cutting to create individual bags with neat seals. The sealing temperature can be controlled independently.

Touchscreen Control System

Allows operators to set the bag length directly on the touchscreen and adjust relevant operating parameters for different packaging requirements.

Finished Product Outlet

Uses a conveyor belt and chute to transport sealed bags out of the machine for collection or transfer to the next production process.

Benefits

4–8 Bags/Min Packaging Speed

Provides a documented packaging speed of 4–8 bags/min, depending on the quantity of products packed in each bag.

Four Independent Feeding Bowls

Four vibration bowls support automatic feeding of small hardware components, with independently adjustable counting quantities for flexible packaging configurations.

Photoelectric Counting Accuracy

Detects falling products through photoelectric sensors and dispenses the preset quantity into each bag, reducing the need for manual counting.

Flexible Bag Size Adjustment

Supports adjustable bag lengths of up to 200 mm and bag widths within 150 mm, with the forming unit changed as required for different bag widths.

Multiple Packaging Film Options

Compatible with OPP/CPP and CPP/PE heat-sealable composite films, providing packaging material options for suitable hardware products.

Integrated Counting & Packaging

Combines automatic feeding, counting, dispensing, bag forming, filling, heat sealing, and cutting in one coordinated workflow.

Adjustable Sealing Parameters

Features independently controlled sealing temperature and vertical mesh and horizontal straight sealing patterns to support different packaging requirements.

Convenient Finished Bag Collection

The integrated conveyor belt and chute move finished bags to the outlet for collection or connection to a subsequent process.

Application

Designed for automatic counting and packaging of screws, nuts, washers, bolts, fasteners, and other small hardware accessories. Suitable for hardware manufacturing, fastener production, industrial spare parts distribution, hardware retail packaging, and small-component packaging applications where products require accurate quantity-based bagging.

Vibration Bowl Feeder

Equipped with four vibration bowls, it ensures stable sorting and smooth feeding without jams, while each bowl's counting quantity can be set independently.

Precision Counting & Dispensing System

Utilizes photoelectric sensors to count the falling screws. Once the preset quantity is reached, it accurately dispenses them into the bag below.

Film Roll Holder

Securely holds the packaging film roll and feeds it downward at a constant speed. Designed for easy film installation and replacement, ensuring smooth bag forming.

Bag Forming Mechanism

Guides and shapes the flat film into a continuous tube, preparing it for vertical and horizontal sealing to create the final packaging bag.

Bag Sealing & Cutting Mechanism

Performs vertical and horizontal heat sealing and cutting to form the bag, with independently controlled sealing temperature for strong, neat seals on various films.

Finished Product Outlet

Includes a conveyor belt and chute. It transports the sealed finished bags out for collection or connection to the next process.

Why Choose the ZONESUN ZS-FSCS04?

✅ Four-Bowl Vibratory Feeding — Independent Quantity Settings: Four vibration bowls automatically sort and feed small hardware components, with independently adjustable counting quantities for different packaging requirements.

✅ Photoelectric Counting — Preset Quantity Dispensing: Uses photoelectric sensors to detect falling components and automatically dispense the preset quantity into each packaging bag.

✅ 4–8 Bags/Min — Efficient Packaging: Supports a documented production speed of 4–8 bags/min, depending on the quantity of products packed in each bag.

✅ Flexible Bag Length — Convenient Adjustment: Allows operators to set bag length directly on the touchscreen, with an adjustable range of up to 200 mm.

✅ Adjustable Bag Width — Flexible Packaging Formats: Supports bag widths within 150 mm, with different widths accommodated by changing the forming unit.

✅ Multiple Film Options — Wide Packaging Compatibility: Works with OPP/CPP and CPP/PE heat-sealable composite films for compatible hardware products.

✅ Back-Seal Packaging — Neat Bag Appearance: Uses a back-seal configuration with vertical mesh and horizontal straight sealing patterns for individual packaging bags.

✅ Independent Temperature Control — Adjustable Heat Sealing: Allows sealing temperature to be controlled independently to suit different compatible packaging films.

✅ Serrated Blade Cutting — Individual Bag Separation: Uses a serrated blade to separate finished bags after the heat-sealing process.

✅ Automatic Finished Bag Discharge — Convenient Collection: The integrated conveyor belt and chute transfer completed bags to the collection point or next production process.

Ideal Applications

Screw Counting & Packaging

Suitable for counting and packaging screws in preset quantities for hardware manufacturing, retail distribution, and industrial supply.

Nut Counting & Packaging

Designed for quantity-based packaging of compatible nuts, helping simplify hardware component counting and bagging.

Washer Counting & Packaging

Suitable for packaging washers and other small flat hardware accessories in individual bags with preset quantities.

Bolt & Fastener Packaging

Applicable to compatible bolts, fasteners, and other standard-sized metal components requiring automatic counting and packaging.

Hardware Accessories Packaging

Ideal for packaging small hardware accessories supplied to machinery manufacturers, maintenance companies, and hardware distributors.

Industrial Spare Parts Packaging

Suitable for quantity-based packaging of compatible small spare parts used in industrial equipment and mechanical assemblies.

Small Component Retail Packaging

Designed for preparing individual bags of screws, nuts, washers, and other hardware accessories for retail and wholesale distribution.