ZONESUN ZS-JF45 Automatic Electronic Candy & Capsule Counting and Bottle Filling Machine

ZONESUN ZS-JF45 Automatic Electronic Candy & Capsule Counting and Bottle Filling Machine

Description

The ZONESUN ZS-JF45 Automatic Electronic Candy& Capsule Counting and Bottle Filling Machine is designed for accurate counting and dispensing of  chewing gum, Fish Oil Capsules, Candy, and other free-flowing solid products into bottles. Using a photoelectric counting system and adjustable multi-stage vibrating platform, it separates and counts products before dispensing the preset quantity into each container. With a capacity of 10–45 bottles/min and an adjustable counting range of 2–9999 pcs/bottle, the machine also features a 16 L hopper, PLC touchscreen control, and 90° tiltable hopper for convenient operation, cleaning, and maintenance. 

Parameter

• Machine Model: ZS-JF45
• Application: Hard Capsules (000–5#), Soft Gelatin Capsules, Pills, Chewing Gum, Tablets, and Other Solid Products
• Applicable Product Diameter: 5.5–22 mm
• Hopper Capacity: 16 L
• Production Capacity: 10–45 bottles/min
• Counting Range: 2–9999 pcs/bottle (Adjustable)
• Suitable Bottle Diameter: ≤100 mm
• Suitable Bottle Height: ≤180 mm
• Conveyor Belt Width: 114 mm
• Compressed Air: 0.6 MPa, 5 L/min
• Power Supply: 220 V, 50/60 Hz
• Machine Dimensions (L × W × H): 1920 × 1360 × 1730 mm

Key Features

• PLC Touchscreen Control System: Allows operators to set counting quantity, machine speed, and operating parameters while monitoring machine status in real time.
• Automatic Counting & Filling System: Coordinates bottle positioning with preset product counting and dispensing to support continuous automatic bottle filling.
• Photoelectric Counting System: Uses photoelectric sensors to detect and accurately count tablets or capsules as they pass through the counting channels.
• Adjustable Vibrating Platform: Separates and evenly distributes tablets or capsules through multiple vibration channels to maintain stable feeding and accurate counting.
• 90° Tiltable Hopper: The hopper can tilt up to 90°, providing easier access for material unloading, cleaning, and routine maintenance.
• 16 L Product Hopper: Provides continuous feeding capacity for compatible tablets, capsules, pills, and other solid products.
• Electronic Counting Technology: Uses photoelectric electronic counting rather than volumetric or weight-based dosing, making piece quantity control the core filling method.
• Multi-Channel Vibration Feeding: Distributes products through multiple channels before reaching the counting section, helping reduce excessive product accumulation.
• Adjustable Vibration Feeding: The vibration system can be adjusted according to different product characteristics to maintain stable product flow.
• Wide Product Compatibility: Supports hard capsules, soft gelatin capsules, pills, chewing gum, tablets, and other compatible solid products.

Benefits

• 10–45 Bottles/Min Production Capacity — Provides a production capacity of 10–45 bottles/min, supporting automated tablet and capsule bottling operations.
• 2–9999 pcs/bottle Adjustable Counting — The preset filling quantity can be adjusted from 2 to 9999 pieces per bottle, allowing flexible packaging quantities for different products.
• Accurate Photoelectric Counting — Photoelectric sensors detect individual products as they pass through counting channels, supporting consistent preset-quantity filling.
• Wide Solid Product Compatibility — Suitable for hard capsules (000–5#), soft gelatin capsules, pills, chewing gum, tablets, and other solid products with diameters of 5.5–22 mm.
• Easy Cleaning & Maintenance — The 90° tiltable hopper improves access to product-contact areas for unloading, cleaning, and maintenance.
• Stable Material Feeding — Adjustable vibrating channels help separate and evenly distribute products before counting.
• Automatic Bottle Filling — The system automatically dispenses counted products into bottles according to preset quantities, reducing manual operation.
• Flexible Bottle Compatibility — Supports compatible bottles with diameters up to 100 mm and heights up to 180 mm.
• Electronic Piece Counting — Provides direct quantity-based counting instead of relying on volume or weight estimation.
• Production Line Integration — Can be connected with upstream and downstream packaging equipment to build a more complete bottling line.

Application

Ideal for automatic counting and bottle filling of hard capsules, soft gelatin capsules, tablets, fish oil capsules, candy, pills, chewing gum, and other compatible solid products. The ZS-JF45 is suitable for pharmaceutical, healthcare, nutraceutical, and solid-product packaging applications requiring preset quantities of products to be accurately counted and dispensed into bottles. With photoelectric counting technology, adjustable vibrating feeding, and automatic bottle filling, it provides an efficient solution for solid product bottling operations.

PLC Touchscreen Control System

Enables convenient setting of counting quantity, machine speed and operating parameters with real-time status monitoring.

90° Tiltable Hopper

Tilts up to 90° for convenient material unloading, cleaning and routine maintenance.

Automatic Counting & Filling System

Coordinates bottle positioning with preset counting and filling for continuous automated production.

Photoelectric Counting System

Uses photoelectric sensors to detect and accurately count tablets or capsules as they pass through the counting channels.

4-Stage Adjustable Vibrating Platform

Separates and evenly distributes tablets or capsules through multiple vibration channels for stable, accurate counting.

Why Choose the ZONESUN ZS-JF45?

✅ 10–45 Bottles/Min Production Speed:
The ZS-JF45 provides a documented production capacity of 10–45 bottles/min, supporting continuous automatic tablet and capsule bottling.

✅ Photoelectric Electronic Counting:
The machine uses photoelectric sensors to detect and count tablets or capsules as they pass through the counting channels, providing controlled quantity dispensing.

✅ 2–9999 pcs Adjustable Quantity:
The counting quantity can be adjusted from 2 to 9999 pcs per bottle, allowing different packaging quantities without changing the machine.

✅ Automatic Counting & Filling:
The system coordinates bottle positioning, preset counting, and product dispensing to achieve continuous automatic bottle filling.

✅ PLC Touchscreen Operation:
Operators can conveniently adjust counting quantity, machine speed, and operating parameters while monitoring machine status.

✅ 90° Tiltable Hopper Design:
The hopper tilts up to 90°, improving accessibility for material unloading, cleaning, and routine maintenance.

✅ Adjustable Vibrating Feeding System:
The vibration platform separates and distributes products through multiple channels to maintain stable feeding and accurate counting.

✅ Hard Capsule 000–5# Compatibility:
Supports hard capsules from size 000 to 5#, in addition to soft gelatin capsules, pills, tablets, and other compatible solid products.

✅ 5.5–22 mm Product Diameter Range:
Compatible products can have diameters from 5.5 to 22 mm, providing flexibility for different tablets, capsules, and solid products.

✅ 16 L Hopper Capacity:
The machine is equipped with a 16 L hopper for continuous feeding of compatible products.

✅ Bottle Compatibility:
Supports bottles with diameters up to 100 mm and heights up to 180 mm.

✅ Automatic Bottling Line Integration:
The ZS-JF45 can connect with upstream and downstream equipment such as bottle handling, capping, labeling, and packing systems.

Ideal Applications

Hard Capsules:
Suitable for automatic counting and bottle filling of hard capsules with preset quantities.

Soft Gelatin Capsules:
Suitable for soft gelatin capsules requiring accurate electronic counting and automatic dispensing.

Tablets:
Ideal for tablet counting and bottle filling applications with adjustable quantity settings.

Fish Oil Capsules:
Suitable for fish oil capsules and similar soft capsule products requiring automatic counting before packaging.

Candy:
Can be used for compatible candy products requiring accurate piece counting and bottle filling.

Chewing Gum:
Suitable for compatible chewing gum products requiring preset quantity packaging.

Other Solid Products:
Compatible with other free-flowing solid products requiring electronic counting and automatic filling.