ZONESUN
ZONESUN ZS-512F Automatic Bottom Real-Time Print and Apply RFID Labeling Machine
ZONESUN ZS-512F Automatic Bottom Real-Time Print and Apply RFID Labeling Machine
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ZONESUN ZS-512F Automatic Bottom Labeling Machine with Real-Time Printing and RFID Verification![]()
The ZONESUN ZS-512F is an automatic bottom real-time printing labeling machine designed for bottom labeling. Running at 20-26 pcs/min, it integrates real-time printing, labeling, RFID writing & verification, and automatic rejection. With its rotary positioning conveyor and dual-belt stabilizer, products are conveyed precisely into the turntable rotation unit for accurate bottom labeling. The system ensures stable operation, precise alignment, and consistent labeling quality, making it ideal for automated production lines requiring traceability and defect elimination.
Technical Parameter
- Model: ZS-512F
- Labeling Accuracy: ±1.5 mm
- Labeling Speed: 20–26 pcs/min (depends on product & label size)
- Applicable Product Size: Diameter 56 mm, Height 145 mm (Customizable)
- Applicable Label Size: Diameter 20–40 mm (Customizable)
- Machine Size (L × W × H): About 1800 × 900 × 1500 mm (Customizable)
- Electrical Requirements: 220 V / 50 Hz
- Air Pressure: 0.6–0.8 MPa
- Machine Weight: About 200 kg
Key Features
✅ 3-in-1 Integrated System: Real-time printing, RFID writing & verification, and automatic rejection — all in one machine
✅ ±1.5mm Labeling Accuracy: Rotary positioning conveyor and dual-belt stabilization ensure precise, consistent label placement
✅ RFID Writing & Verification: Writes and verifies RFID data in real time for full product traceability
✅ Automatic Rejection: Detects and removes defective or mis-labeled products automatically, reducing manual inspection
✅ Real-Time Printing: Prints variable data (batch, date, serial number) directly onto labels during the labeling process
✅ Customizable Configuration: Product size, label size, and machine dimensions all adjustable to your production requirements
✅ Traceable Production Ready: Designed for pharmaceutical, food, and industrial lines requiring full product traceability
PC CONTROL & TOUCHSCREEN
Combines PC software control with PLC operation to manage label editing, machine running, and quick adjustment of key labeling parameters.
Prints variable data instantly when a signal is received, outputting real‑time dates, serial numbers, and dynamic barcodes or QR codes onto blank labels.
Applies the peeled label to the product bottom from below, positioning it accurately at the center as the item passes through.
Writes data into the bottle’s embedded RFID element and verifies after labeling whether the hidden information has been successfully recorded.
Removes products whose information was not successfully recorded during RFID writing, ensuring only correctly encoded items continue downstream.
DUAL-BELT CONVEYOR
Stabilizes products during conveying, preventing any shifting so they enter the turntable rotation unit smoothly and in precise alignment.
Why Choose the ZS-512F?
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5-in-1 Integrated System — Label, Print, Encode, Verify & Reject: Bottom labeling, real-time variable data printing, RFID tag encoding, label verification, and automatic rejection of non-conforming units are all performed inline — eliminating the need for separate printing, encoding, or inspection stations.
- Real-Time Variable Data Printing: Integrated print head applies batch numbers, expiry dates, serial numbers, barcodes, or QR codes directly onto the label during the labeling cycle — no pre-printed label inventory required.
- RFID Tag Encoding: Encodes RFID chips embedded in smart labels during the labeling pass, enabling contactless product identification, inventory tracking, and supply chain traceability without additional handling.
- Automatic Label Verification & Rejection: Integrated verification sensor reads and confirms each printed code and RFID data immediately after application — units with missing, unreadable, or mismatched data are automatically rejected before leaving the line.
- ±1.5 mm Bottom Labeling Accuracy: Precision positioning mechanism ensures consistent label placement on the bottom surface of round containers, maintaining alignment across the full production run.
- 20–26 pcs/min Continuous Output: Stable automated throughput supports integration into medium-speed pharmaceutical, cosmetic, or industrial packaging lines without creating a bottleneck.
- Customizable Product & Label Dimensions: Product diameter, height, and label size are all configurable to accommodate different container formats beyond the standard 56 mm / 145 mm specification.
- Compact All-in-One Footprint: Consolidating five functions into one machine reduces line length, installation complexity, and maintenance overhead compared to multi-machine configurations.
Applications
- Pharmaceutical Packaging & Serialization: Bottom labeling of medicine bottles, vials, and supplement containers with serialized batch codes, expiry dates, and RFID tags for GS1 compliance and anti-counterfeiting traceability.
- Cosmetics & Personal Care: Bottom label application on perfume bottles, skincare jars, and cosmetic containers with real-time lot coding for regulatory compliance and brand protection.
- Food & Beverage Traceability: Bottom labeling of jars, bottles, and cans with printed best-before dates and RFID encoding for retail supply chain visibility and recall management.
- Electronics & Component Tracking: RFID encoding and bottom labeling of electronic components, device packaging, or accessories for warehouse management and anti-counterfeiting programs.
- Logistics & Warehouse Management: Smart label application with RFID encoding on product packaging for automated inventory counting, receiving verification, and shipment tracking in distribution centers.
- Medical Device Traceability: UDI-compliant bottom labeling with serialized data printing and RFID encoding for medical device manufacturers requiring full unit-level traceability under MDR/FDA regulations.
