ZONESUN ZS-EM2 Industrial Emulsifying Mixing Tank for Food Cosmetic and Pharmaceutical Products

ZONESUN ZS-EM2 Industrial Emulsifying Mixing Tank for Food Cosmetic and Pharmaceutical Products

The ZONESUN ZS-EM2 is a 300L emulsifying mixing tank for efficient mixing, stirring, and emulsifying of liquid and paste materials. It features an anchor impeller with wall and bottom scrapers, a high-speed top emulsifier, dual discharge rotor pumps, and a stainless steel access platform for thorough blending and stable product uniformity.

The two independent rotor pumps enable fast material transfer, with discharge controlled via valves and pump switches for smooth tank emptying. Widely used in food, cosmetics, daily chemical, and pharmaceutical industries for mixing and emulsification.

Technical Parameter

• Model: ZS-EM2
• Voltage: 380V
• Main Machine: 300L Single-layer Mixing Emulsifying Tank
• Structure: Top flip-open lid, bottom dished head structure
• Mixing Motor: 2.2 kW
• Aggregator Type: Anchor-type impeller with wall and bottom scrapers
• Mixing Speed: 0–80 RPM
• Top Emulsifier: 5.5 kW, 2880 RPM
• Material & Thickness: Stainless steel 316, Plate thickness 3mm,
• Platform Material: Stainless steel 201 platform
• Platform Dimensions: 1500 * 2000 mm

Key Features

• ✅ High-Speed Top Emulsifier: 5.5 kW emulsifier at 2,880 RPM delivers intense shear force for fine emulsification of creams, lotions, and paste products, achieving stable, uniform particle distribution.
  
• ✅ Anchor Impeller with Wall & Bottom Scrapers: Continuously scrapes tank walls and bottom to prevent material buildup, ensure complete mixing, and eliminate dead zones throughout the 300L vessel.
• ✅ Dual Independent Discharge Rotor Pumps: Two independently controlled rotor pumps enable fast, smooth transfer of high-viscosity materials, with valve and switch control for precise tank emptying.
• ✅ SUS316 Stainless Steel Construction: 3 mm SUS316 stainless steel tank provides superior corrosion resistance, hygiene compliance, and durability for food, cosmetic, and pharmaceutical production.
• ✅ Variable Speed Mixing (0–80 RPM): Adjustable mixing speed accommodates a wide range of material viscosities and process requirements, from gentle blending to intensive homogenization.
• ✅ Circulating Cooling System: Integrated cooling circuit maintains stable process temperatures, prevents overheating, and protects mechanical seals from dry running and thermal damage.
• ✅ Independent PLC Control Panel: Centralized control of mixing, emulsification, and pumping operations simplifies operator workflow and enables consistent, repeatable batch production.
• ✅ Stainless Steel Access Platform: 1500×2000 mm SUS201 platform with access ladder provides safe, ergonomic operator access for inspection, sampling, and maintenance during production.
• ✅ Top Flip-Open Lid Design: Easy-access flip lid facilitates material loading, cleaning, and inspection without dismantling the tank, reducing downtime between production batches.

Benefits

• Unmatched Product Uniformity — High-shear emulsification combined with wall scraping creates perfectly smooth, clump-free emulsions without air entrapment.
• Fast & Complete Discharge — Dual rotor pumps accelerate material transfer, reducing downtime between batch cycles and eliminating residual product waste.
• Prevents Material Scorching & Sticking — Continuous wall and bottom scraping ensures even heat distribution and zero buildup on tank surfaces.
• Safe & Ergonomic Operation — Elevated stainless steel access platform allows operators to load ingredients and monitor processes safely.
• Multi-Industry Versatility — Seamlessly processes low-viscosity liquids, high-viscosity pastes, gels, and creams on a single machine.

Applications

Perfect for cosmetic laboratories, food processing factories, daily chemical facilities, and pharmaceutical plants producing uniform liquid and paste products. Ideal for manufacturing face creams, lotions, body washes, mayonnaise, sauces, ointments, gels, and syrups. Suitable for water-phase, oil-phase, and high-viscosity paste formulations requiring intensive shearing and homogenizing.

Why Choose the ZONESUN ZS-EM2?

✅ 300L Emulsifying Mixing Tank — High-Capacity Processing Solution: Designed for mixing, stirring, and emulsifying liquid and paste materials, the 300L tank provides stable processing capacity for food, cosmetic, daily chemical, and pharmaceutical production

✅ Anchor Impeller with Wall & Bottom Scrapers — Thorough Material Mixing: Equipped with an anchor-style agitator and scraper system that continuously moves materials from the tank walls and bottom, helping prevent material buildup and improving overall mixing uniformity

✅ High-Speed Top Emulsifier (5.5 kW / 2880 RPM) — Efficient Fine Emulsification: The high-speed emulsifying head rapidly disperses and homogenizes materials, helping achieve a smoother and more uniform final product for formulations requiring stable emulsification

✅ Dual Rotor Pump Discharge System — Fast Material Transfer: Two independent rotor pumps provide efficient material transfer from the mixing tank, supporting faster discharge and improving production efficiency during continuous processing

✅ Independent Pump & Valve Control — Flexible Discharge Operation: Each rotor pump can be controlled independently through dedicated switches and valves, allowing operators to adjust material discharge according to different production and transfer requirements

✅ Stainless Steel Construction — Hygienic & Durable Processing: Stainless steel components provide corrosion resistance, easy cleaning, and reliable durability, making the tank suitable for production environments with strict hygiene requirements

✅ Stainless Steel Access Platform — Convenient Operation & Maintenance: Integrated stainless steel platform provides convenient access to the tank and mixing components, making operation, inspection, and routine maintenance easier

✅ Stable Mixing & Emulsification Performance — Consistent Product Quality: The combination of anchor stirring, scraping, high-speed emulsification, and controlled material transfer helps maintain consistent product uniformity and improves batch-to-batch production stability

Ideal Applications

Food & Beverage: Ideal for mixing and emulsifying sauces, dressings, creams, pastes, and other food formulations requiring uniform blending and stable consistency

Cosmetics & Personal Care: Suitable for producing creams, lotions, emulsions, skincare products, and other cosmetic formulations requiring thorough mixing and fine emulsification

Daily Chemical Products: Applicable for manufacturing detergents, liquid cleaners, gels, and other daily chemical products requiring efficient mixing and homogeneous formulation

Pharmaceutical & Healthcare: Designed for pharmaceutical creams, ointments, emulsions, and other liquid or paste formulations requiring controlled mixing and hygienic processing

Industrial & Specialty Formulations: Provides a flexible mixing and emulsification solution for various liquid and paste materials where consistent blending, efficient discharge, and reliable batch processing are required