ZONESUN ZS-FAL12YF Automatic 4-Head Vial Powder Filling and 12-Head Capping Machine

ZONESUN ZS-FAL12YF Automatic 4-Head Vial Powder Filling and 12-Head Capping Machine

Description

The ZONESUN ZS-FAL12YF is an automatic vial powder filling and capping machine for high-speed filling and crimp capping of small-dose powders. It features a 4-head servo filling system and a 12-head rotary crimping system, supporting a 0.1–3 g fill range with ±3% accuracy and speeds of 150–200 bottles/min. The machine integrates bottle sorting, filling, cap sorting, placing, and crimping into a continuous process to boost efficiency and reduce manual labor. Built with SUS304 and SUS316L stainless steel, it is suitable for pharmaceutical, food, chemical, and research applications such as herbal and ginseng powders. It can operate standalone or integrate with washing, drying, and other equipment for a complete production line.

Parameter

• Machine Model: ZS-FAL12YF
• Filling Volume: 0.1–3 g
• Filling Accuracy: ±3%
• Applicable Screw Diameter: 9 mm
• Number of Screws: 4
• Number of Filling Heads: 4
• Crimping Heads: 12
• Production Capacity: 150–200 pcs/min
• Machine Dimensions (L×W×H): 5277.22 × 1198 × 2000 mm
• Machine Weight: 1200 kg
• Power Supply: 220 V / 50 Hz / 5 A
• Outer Cover Material: SUS304 Stainless Steel
• Aluminum Foil Sealing Qualification Rate: ≥99.9%

Key Features

• 4-Head Servo Powder Filling System: Four independently servo-driven filling heads provide precise 0.1–3 g micro-dosing with filling accuracy controlled within ±3%.
• 12-Head Rotary Crimping System: Continuous 12-station rotary structure provides fast and stable aluminum cap crimping for high-speed vial production.
• 150–200 Pcs/Min High-Speed Output: Multi-head filling and continuous rotary crimping support efficient large-scale production at up to 200 vials per minute.
• Automatic Bottle Sorting & Orientation: Rotary sorting system automatically organizes randomly supplied vials and feeds them upright into the production line.
• Automatic Cap Sorting & Placing: High-frequency vibratory bowl automatically sorts and aligns aluminum caps before accurately guiding them onto passing vials.
• Recipe-Storing Control Panel: Allows operators to adjust filling and crimping parameters and store multiple production recipes for convenient product changeovers.
• Continuous Integrated Workflow: Bottle sorting, powder filling, cap feeding, cap placing, rotary crimping, and finished product output are combined into one automated process.

Benefits

• High-Speed Vial Production — Production capacity of 150–200 pcs/min supports efficient large-scale powder filling and capping operations.
• Precise Micro-Dosing — Four servo-controlled filling heads provide consistent 0.1–3 g dosing with ±3% filling accuracy.
• Reliable High-Speed Crimping — 12-head rotary structure continuously crimps aluminum caps for stable sealing performance at high production speeds.
• Reduced Manual Handling — Automatic bottle sorting, filling, cap feeding, placing, and crimping minimize repetitive operator involvement.
• Consistent Cap Placement — Vibratory cap sorting and guide positioning help reduce missing or incorrectly positioned caps before crimping.
• Efficient Product Changeover — Recipe storage simplifies parameter setup when switching between compatible production requirements.
• Production Line Integration — Can operate independently or connect with bottle washing, drying, and other upstream or downstream equipment.

Application

Ideal for high-speed filling and aluminum cap crimping of small-dose powdered products in vials, including herbal powder, ginseng powder, and similar powdered materials. Suitable for pharmaceutical, food, chemical, and research applications requiring precise micro-dosing and continuous automated vial packaging. The machine can also be integrated with bottle washing, drying, and other packaging equipment to create a complete production line.

Control Panel

Manages filling or crimping parameters intuitively, storing multiple recipes to simplify setups and ensure precise machine control.

4-Head Precision Powder Filling

Drives four filling heads independently via advanced servo systems for 0.1g—3g micro-dosing, keeping errors strictly within ±3% to ensure perfect batch consistency.

Automatic Sorting & Orientation

Disperses messy bottles automatically from the turntable, ensuring they enter the conveyor line in an orderly, upright position to eliminate jams and speed up packaging.

12-Head Rotary High-Speed Crimping

Utilizes a 12-station continuous rotary linkage structure to deliver flawless, airtight seals at impressive speeds up to 200 bottles per minute for massive production scaling.

Automatic Cap Sorting & Placing

Sorts and aligns aluminum caps automatically via a high-frequency vibratory bowl, placing them onto passing vials accurately via precise guide rails to prevent missing caps.

Why Choose the ZONESUN ZS-FAL12YF?

✅ 150–200 Pcs/Min — High-Speed Vial Packaging: Designed for large-scale production, the ZS-FAL12YF combines four filling heads with a 12-head rotary crimping system to achieve continuous output of 150–200 vials per minute.

✅ 4-Head Servo Filling — Precise 0.1–3 g Micro-Dosing: Four independently servo-driven filling heads provide accurate small-dose powder filling with errors controlled within ±3%, helping maintain consistent filling results.

✅ 12-Head Rotary Crimping — Fast & Stable Cap Sealing: The continuous 12-station rotary structure crimps aluminum caps at high speed, supporting efficient production while maintaining reliable sealing performance.

✅ Automatic Bottle Sorting — Orderly & Continuous Feeding: The rotary sorting system automatically organizes randomly supplied bottles and guides them upright onto the conveyor, reducing manual handling and helping prevent production jams.

✅ Automatic Cap Feeding & Placing — Accurate Aluminum Cap Handling: A vibratory bowl automatically sorts and aligns aluminum caps before guide rails accurately place them onto passing vials for subsequent crimping.

✅ ≥99.9% Sealing Qualification Rate — Consistent Packaging Quality: The machine is specified with an aluminum foil sealing qualification rate of ≥99.9%, supporting reliable finished-product packaging during continuous production.

✅ Integrated Production Process — Reduced Manual Operation: Bottle sorting, powder filling, cap feeding, cap placement, rotary crimping, and product output are integrated into one continuous workflow for efficient automated production.

Ideal Applications

Herbal Powder Vials: Ideal for precise small-dose filling and high-speed capping of herbal powders packaged in compatible vials.

Ginseng Powder: Suitable for ginseng powder and similar fine powdered products requiring controlled 0.1–3 g filling volumes.

Pharmaceutical Powder Products: Provides automated vial filling and crimping for applicable pharmaceutical powder products requiring precise micro-dosing.

Food Powder Products: Suitable for compatible small-dose food powders requiring continuous filling, aluminum cap placement, and high-speed crimping.

Chemical & Research Powders: Applicable to compatible chemical and research powder materials requiring controlled small-volume filling into vials.

Automated Vial Packaging Lines: Can be connected with bottle washing, drying, inspection, labeling, and other compatible equipment to build a continuous automated vial powder packaging workflow.