ZONESUN ZS-FS80P Automatic High-Speed Plastic & Laminated Tube Filling and Sealing Machine

Description

The ZONESUN ZS-FS80P Automatic High-Speed Plastic & Laminated Tube Filling and Sealing Machine is designed for filling and heat sealing plastic and laminated tubes containing creams, ointments, gels, adhesives, and other compatible products. Operating at 60–80 tubes/min, it automatically completes tube feeding, registration mark orientation, volumetric filling, heat sealing, batch/date coding, and finished tube discharge. With PLC touchscreen control, precision piston filling, “no tube, no fill” detection, and automatic tube orientation, it provides an efficient packaging solution for cosmetics, pharmaceuticals, food, adhesives, and other tube-packaged products. A separate water chiller is required for operation.

Parameter

• Machine Model: ZS-FS80P
• Machine Type: Automatic Plastic & Laminated Tube Filling and Sealing Machine
• Tube Material: Plastic Tube / Laminated Tube
• Tube Diameter: Φ10–Φ60 mm
• Tube Length: 45–250 mm (Customizable)
• Filling Volume: 5–500 ml/tube (Customizable)
• Filling Accuracy: ≤±0.5%
• Working Speed: 2.5–7 rpm
• Production Capacity: 60–80 tubes/min
• Compressed Air Pressure: 0.55–0.65 MPa
• Motor Power: 2 kW
• Power Supply: 380 V / 220 V, 50 Hz
• Heating Power: 3.3 kW
• Machine Dimensions (L × W × H): 2500 × 1200 × 2400 mm
• Machine Weight: Approx. 1500 kg

Key Features

• PLC Touchscreen Control: Allows operators to set filling volume, production speed, sealing parameters, and other settings while monitoring production status and fault alarms.
• Automatic Tube Feeding: Automatically supplies plastic or laminated tubes and transfers them into tube holders for continuous production.
• Photoelectric Tube Orientation: Detects registration marks and automatically orients printed tubes before filling and sealing for consistent artwork alignment.
• Stainless Steel Hopper: Provides stable product supply to the filling system, with stainless steel construction for convenient routine cleaning.
• Precision Piston Filling: Provides controlled volumetric dosing for creams, ointments, gels, adhesives, and other compatible viscous products.
• ≤±0.5% Filling Accuracy: Helps maintain consistent filling volume throughout automatic production.
• No Tube, No Fill Detection: Prevents dispensing when no tube is detected, helping reduce product waste.
• Heat Sealing System: Uses hot heating to form a neat and secure tail seal on plastic and laminated tubes.
• Integrated Batch & Date Coding: Embosses production dates and batch numbers as part of the sealing process.
• 60–80 Tubes/Min Production: Designed for high-speed automatic tube filling and sealing.
• Multi-Size Tube Compatibility: Supports Φ10–Φ60 mm tube diameters and 45–250 mm tube lengths.
• Safety Protection: Opening the protective door automatically stops the machine for safer operation.
• Optional Inert Gas Filling: Inert gas filling/purging can be configured as an optional process.

Benefits

• 60–80 Tubes/Min High-Speed Production — Provides efficient automatic tube packaging for medium- to high-output production requirements.
• Accurate ≤±0.5% Filling — Precision volumetric piston filling helps maintain consistent product dosing.
• Automatic Tube Orientation — Photoelectric registration mark detection positions printed tubes before filling and sealing.
• Consistent Printed Artwork Alignment — Automatic orientation helps keep the printed design correctly positioned relative to the finished tail seal.
• Reduced Product Waste — “No tube, no fill” sensing prevents product dispensing when a tube is missing.
• Secure Heat-Sealed Tube Tails — Hot heating creates a neat and secure closure specifically suited to compatible plastic and laminated tubes.
• Integrated Filling, Sealing & Coding — Tube feeding, orientation, filling, heat sealing, coding, and discharge are combined into one automatic process.
• 5–500 ml Customizable Filling Range — Supports different tube capacities and product packaging requirements.
• Φ10–Φ60 mm Tube Compatibility — Accommodates a broad range of compatible plastic and laminated tube diameters.
• Automatic Batch & Date Coding — Production information is embossed during sealing without requiring a separate coding operation.
• Flexible Tube Lengths — Supports 45–250 mm tube lengths, with customization available according to production requirements.
• Optional Inert Gas Processing — Inert gas filling/purging can be added when required by the packaging process.

Application

Ideal for automatic filling and heat sealing of plastic and laminated tubes containing cream, ointment, gel, adhesive, paste, and other compatible liquid-to-high-viscosity products. Typical applications include: Cosmetic Creams, Skincare Products，Ointments
Gels，Toothpaste-Like Pastes，Industrial Adhesives The machine is suitable for tube packaging applications in the cosmetics, pharmaceutical, food, and adhesive industries.

Why Choose the ZONESUN ZS-FS80P?

✅ 60–80 Tubes/Min — High-Speed Automatic Tube Packaging: The ZS-FS80P provides a documented production capacity of 60–80 tubes/min, making it suitable for efficient continuous plastic and laminated tube packaging.

✅ Plastic & Laminated Tubes — Designed for Heat-Sealable Tube Packaging: Unlike the aluminum-tube version, this machine is specifically designed for plastic and laminated tubes, making the sealing system better matched to heat-sealable packaging materials.

✅ Automatic Tube Feeding — Reduced Manual Handling: Tubes are automatically supplied and transferred into the holders, reducing repetitive manual loading and supporting continuous high-speed production.

✅ Registration Mark Detection — Consistent Printed Tube Positioning: A high-precision registration system detects the printed mark on each tube and adjusts its orientation before filling and sealing, helping maintain consistent artwork alignment.

✅ Precision Piston Filling — Controlled Volumetric Dosing: The piston filling system provides controlled dosing for creams, ointments, gels, adhesives, and other viscous products, supporting a wide range of tube-packaged formulations.

✅ ≤±0.5% Filling Accuracy — Consistent Product Dosing: The documented filling accuracy is ≤±0.5%, helping maintain consistent filling volume during automatic production.

✅ 5–500 ml Filling Range — Flexible & Customizable: The machine supports 5–500 ml/tube, with filling volume customization available according to production requirements.

✅ No Tube, No Fill — Reduced Material Waste: The integrated sensing system prevents filling when no tube is detected and can also provide alarms for improper tube feeding and low air pressure.

✅ Hot Heat Sealing — Neat & Secure Plastic Tube Closure: Instead of mechanical folding used for aluminum tubes, the ZS-FS80P uses hot heating to seal plastic and laminated tube tails, producing a neat and secure finished seal.

✅ Batch & Date Coding — Integrated into the Sealing Process: The coding mechanism embosses batch numbers and production dates during sealing, reducing the need for a separate coding operation.

✅ PLC Touchscreen — Centralized Production Control: Operators can adjust filling volume, production speed, sealing parameters, and other settings while monitoring production status and fault alarms.

✅ Φ10–Φ60 mm Tube Diameter — Broad Tube Compatibility: The machine accommodates compatible plastic and laminated tubes across a documented diameter range of Φ10–Φ60 mm.

✅ 45–250 mm Tube Length — Multi-Size Production: Supports tube lengths from 45–250 mm, with tube length customization available according to production requirements.

✅ Protective Door Interlock — Safer Machine Operation: The electrical, optical, and pneumatic control system is designed so that opening the protective door automatically stops the machine.

✅ Optional Inert Gas Filling — Customizable Packaging Process: The source document lists inert gas filling/purging as an optional process, allowing the machine configuration to be adapted when the customer's production process requires it.

Ideal Applications

Cosmetic Cream Tubes: Suitable for automatic filling and heat sealing of compatible cosmetic creams in plastic or laminated tubes.

Skincare Products: Suitable for skicare creams, lotions with compatible viscosity, gels, and similar tube-packaged formulations.

Ointment Tubes: Precision piston filling supports compatible ointment products requiring controlled volumetric dosing.

Gel Products: Suitable for compatible gel formulations packaged in heat-sealable tubes.

Toothpaste-Like Pastes: The source specifically identifies toothpaste-like paste products among the intended applications.

Industrial Adhesives: Suitable for compatible viscous adhesives packaged in plastic or laminated tubes.

Printed Plastic Tubes: Registration mark detection helps align printed artwork before the tube tail is sealed.