ZONESUN ZS-PGF5 Automatic Dual Head Piston Capsule Cream Filling Machine for Cosmetic Cream Products

ZONESUN ZS-PGF5 Automatic Dual Head Piston Capsule Cream Filling Machine for Cosmetic Cream Products

The ZONESUN ZS-PGF5 Automatic Dual-Head Piston Pattern Filling Machine is designed for precise pattern filling of cosmetic creams, lotions, toners, and other high-viscosity products. Equipped with a dual-head piston pump filling system, it provides accurate dosing from 5-80 ml and creates unique layered or particle-filled effects.

The vertical pneumatic lifting slide ensures smooth bottom-up filling with reduced splashing and air bubbles, while the touchscreen control panel enables easy parameter adjustment and quick recipe changeovers. With a food-grade stainless steel hopper and dual-station holders, it delivers stable feeding and reliable filling performance.

Technical Parameter

• Machine Model: ZS-PGF5
• Power Supply: 220V / 50Hz
• Power: 2.3 kW
• Filling Pump: Piston dosing valve filling system
• Air Supply: 0.3–0.6 MPa
• Dimension (LxWxH): 700 * 550 * 800 mm
• Barrel Volume: 20 L
• Filling Range: 5–80 ml
• Net Weight: 50 kg
• Body Material: Stainless steel
• Applications: Cosmetic toners, lotions, facial cleansers, gold particle eye creams, etc.

Key Features

• Dual-Head Piston Filling: Two filling heads provide controlled dosing for cosmetic creams and other compatible materials.
  
• 5–80 ml Adjustable Volume: Suitable for small-volume cosmetic products requiring accurate and repeatable filling.
• Bottom-Up Filling: The vertically lifting container holders help reduce air bubbles, splashing, and material around the container opening.
• Dual Container Holders: Securely positions two containers during each filling cycle.
• Touchscreen Operation: Allows operators to adjust the filling volume, speed, and other working parameters.
• Stable Product Feeding: The stainless steel hopper provides a reliable supply of material to the piston filling system.
• Easy Product Changeover: Operating parameters can be adjusted according to different products and filling requirements.
  

Benefits

• Creates Standout Visual Packaging — Specialized pattern filling lets brands create unique layered, striped, or particle-suspended designs that elevate product appeal on shelves.
• Eliminates Splashing & Air Pockets — Pneumatic bottom-up lifting ensures clean, void-free filling even with thick creams, gels, and lotions.
• Boosts Operational Efficiency — Dual-head simultaneous dispensing combined with quick touchscreen recipe changes maximizes daily throughput.
• Minimizes Product Waste — High-precision piston dosing prevents overfilling and ensures strict portion control per container.
• Hygienic & Easy to Clean — Food-grade stainless steel contact parts meet strict sanitary standards for cosmetic and personal care manufacturing.

Applications

Perfect for cosmetic manufacturing plants, private-label skincare brands, and personal care packaging facilities producing specialty formulated creams and gels. Ideal for filling patterned face creams, multi-layer lotions, exfoliating gels with microbeads, toners, and luxury skincare containers. Suitable for rigid glass, acrylic, and plastic cosmetic jars and bottles requiring precision decorative filling.

The ZS-PGF5 can be used for small-volume cosmetic and personal care products such as:

• Cosmetic cream
• Face cream
• Moisturizing cream
• Body lotion
• Skincare gel
• Cosmetic serum
• Toner

Touchscreen Control Panel
Providing intuitive touchscreen control for precise adjustment of filling speed, piston stroke, and delay settings, with recipe storage for quick product changeovers.

Vertical Pneumatic Lifting Slide

Controlling the vertical movement of filling nozzles to achieve bottom-up filling, preventing splashing and air bubbles while ensuring smooth and precise filling.

Dual-Head Piston Pump Filling System

Providing high-precision dual-head filling with piston pump control to achieve accurate dosing and attractive layered or particle-filled product effects.

Stainless Steel Hopper

Featuring a food-grade stainless steel hopper for smooth material storage and flow, ensuring efficient feeding of high-viscosity products.

Dual-Station Modular Holders

Featuring dual-station modular holders to securely position two containers during filling, preventing movement and spills for accurate and stable operation.

Why Choose the ZONESUN ZS-PGF5?

✅ Dual-Head Piston Filling System — High-Precision Pattern Filling: Equipped with two piston pump filling heads, the machine delivers accurate dosing for cosmetic creams, lotions, toners, and other high-viscosity products while supporting efficient dual-station filling operations

✅ 5–80ml Adjustable Filling Range — Flexible Product Adaptation: Supports precise filling volumes from 5–80ml, allowing manufacturers to handle different container sizes and product requirements with improved production flexibility

✅ Pattern Filling Technology — Unique Product Appearance: Designed to create layered, particle-filled, and decorative filling effects, helping brands achieve visually attractive cosmetic products with enhanced market appeal

✅ Vertical Pneumatic Lifting Slide — Smooth Bottom-Up Filling: The lifting filling system moves nozzles vertically during filling, reducing splashing, air bubbles, and uneven filling while improving product appearance and filling consistency

✅ High-Viscosity Material Compatibility — Reliable Cream & Lotion Processing: Specially designed for thick and viscous products such as creams, lotions, gels, and cosmetic formulations, ensuring stable feeding and accurate filling performance

✅ Touchscreen Control Panel — Easy Operation & Quick Changeover: Intelligent touchscreen interface allows operators to adjust filling parameters, save recipes, and quickly switch between different product specifications, improving production efficiency

✅ Food-Grade Stainless Steel Hopper — Hygienic Material Handling: Equipped with a stainless steel hopper that provides corrosion resistance, easy cleaning, and reliable hygiene performance for cosmetic and personal care production

✅ Dual-Station Holder Design — Stable Filling Operation: Features dual-position holders to securely fix containers during filling, improving accuracy and supporting smooth continuous production

Ideal Applications

Cosmetics & Personal Care: Ideal for filling creams, lotions, toners, serums, gels, and other skincare products requiring precise dosing and attractive layered filling effects

Beauty & Skincare Manufacturing: Suitable for premium cosmetic products that require decorative patterns, particle effects, and consistent filling quality to improve product presentation

Daily Chemical Products: Applicable for filling high-viscosity products such as gels, creams, and specialty formulations requiring accurate volume control and stable operation

Pharmaceutical & Healthcare: Suitable for filling ointments, gels, and other viscous formulations requiring hygienic processing and reliable dosing accuracy

Specialty Liquid & Paste Production: Provides a flexible filling solution for manufacturers producing customized high-viscosity products with unique visual effects and precise packaging requirements

Working Principle

Material is supplied from the stainless steel hopper to the piston filling system. After two containers are placed in the holders, the filling heads dispense the preset volume.

During filling, the pneumatic lifting mechanism moves the containers vertically in coordination with product dispensing. This bottom-up process helps achieve smooth filling while reducing splashing, trapped air, and product residue around the container opening.