ZONESUN ZS-BB01 Automatic Plastic Tube Filling and Sealing Machine for Ice Pops & Juice

ZONESUN ZS-BB01 Automatic Plastic Tube Filling and Sealing Machine for Ice Pops & Juice

Description 

The ZONESUN ZS-BB01 Automatic Plastic Tube Filling and Sealing Machine for Ice Pops & Juice is designed for automatic filling and sealing of liquid products in plastic tubes, such as ice pops, juices, and other beverage products. It integrates tube loading, precision liquid filling, thermal sealing, and finished product discharge into one efficient system. Equipped with high-precision anti-drip filling valves and reliable heat sealing technology, it ensures accurate filling volume, strong sealing performance, and smooth operation. The filling volume can be customized according to production requirements, making it an ideal solution for continuous and hygienic tube packaging.

Parameter

• Machine Model: ZS-BB01
• Filling Capacity: 5,000–15,000 pieces/hour
• Filling Range: 50–500 mL (Customizable)
• Packaging Materials: Polyester / Paper / Polyethylene / Aluminum / Polyethylene
• Voltage: 220V / 380V, 50Hz
• Power: 3.8 kW
• Air Supply: 0.3–0.5 m³/min, 0.8 MPa
• Machine Weight: 500 kg
• Machine Dimensions (L×W×H): 2940 × 740 × 1720 mm

Key Features

• High-Precision Anti-Drip Filling System: Uses precision filling valves to provide consistent liquid dosing while reducing dripping and overflow during high-speed production.
• High-Efficiency Thermal Sealing: Temperature-controlled thermal sealing rapidly heats and press-seals tube openings to create strong, neat, and airtight seals.
• Rotary Tube Orientation System: Plastic tubes are loaded into rotary fixtures and automatically indexed to each workstation for accurate filling and sealing.
• 5,000–15,000 Pieces/Hour Capacity: High-speed rotary operation supports efficient mass production of ice pops, juice tubes, and similar liquid products.
• 50–500 mL Customizable Filling Range: Filling volume can be customized according to different product and packaging requirements.
• Automatic Ejection & Collection: Finished sealed tubes are automatically released from the fixtures and smoothly transferred to the collection area.
• Centralized Control Panel: Allows operators to control filling, sealing, conveying, and overall machine operation from a centralized interface.

Benefits

• High Production Capacity — Output of up to 15,000 pieces/hour supports high-volume ice pop and liquid tube production.
• Accurate Filling Results — Anti-drip filling valves help maintain consistent filling volumes while minimizing liquid waste.
• Strong & Airtight Sealing — Temperature-controlled thermal sealing provides neat and reliable seals to help prevent product leakage.
• Flexible Filling Volume — 50–500 mL customizable filling range accommodates different tube capacities and product requirements.
• Smooth Continuous Operation — Rotary indexing and automatic ejection support an efficient and continuous filling and sealing workflow.
• Reduced Manual Handling — Integrated filling, sealing, ejection, and collection reduce operator involvement during production.
• Flexible Packaging Compatibility — Supports the packaging material structure specified in the machine configuration for different tube packaging requirements.

Application

Ideal for automatic filling and thermal sealing of ice pops, juice, and other liquid beverage products packed in plastic tubes. Suitable for food and beverage manufacturers requiring high-speed, continuous tube packaging with accurate filling, strong sealing, and customizable filling volumes.

Control Panel

Controls the operation of the popsicle filling and sealing machine by adjusting filling, sealing, conveying parameters, and managing the overall machine operation.

High-Precision Liquid Filling System

Uses high-precision anti-drip filling valves for accurate dosing. Filling volume can be customized according to requirements, reducing dripping and overflow while ensuring consistent capacity.

High-Efficiency Thermal Sealing

Uses smart temperature-controlled thermal sealing technology to quickly heat and press-seal tube openings, ensuring strong, neat, airtight seals and preventing leakage.

Rotary Orientation

Allows operators to load plastic tubes into rotary disc fixtures. The machine automatically indexes and positions tubes to each workstation for efficient and accurate processing.

Automatic Ejection & Smooth Discharge

Automatically releases sealed tubes from the fixtures and smoothly transfers them to the collection area for continuous production.

Why Choose the ZONESUN ZS-BB01?

✅ Up to 15,000 Pieces/Hour — High-Speed Mass Production: Designed for high-volume production, the ZS-BB01 provides a filling capacity of 5,000–15,000 pieces/hour, supporting efficient production of ice pops and liquid tube products.

✅ 50–500 mL Filling Range — Customizable for Different Products: Filling volume can be customized within the supported 50–500 mL range, allowing the machine to accommodate different tube capacities and production requirements.

✅ Anti-Drip Filling Valves — Accurate & Clean Liquid Filling: High-precision filling valves provide consistent dosing while helping reduce dripping and overflow, improving filling cleanliness and minimizing product waste.

✅ Temperature-Controlled Thermal Sealing — Strong & Airtight Seals: The thermal sealing system rapidly heats and press-seals tube openings, providing neat and reliable seals while helping prevent leakage.

✅ Rotary Tube Orientation — Efficient Continuous Processing: Tubes are positioned in rotary fixtures and automatically indexed through each workstation, supporting accurate and continuous filling and sealing operations.

✅ Automatic Ejection — Smooth Finished Product Discharge: After sealing, finished tubes are automatically released from the fixtures and transferred to the collection area, reducing manual unloading requirements.

✅ Customizable Configuration — Flexible Tube Packaging Solution: Filling volume and applicable tube specifications can be configured according to production requirements, making the machine adaptable to different ice pop and liquid tube products.

Ideal Applications

Ice Pops & Ice Lollies: Ideal for high-speed filling and sealing of liquid ice pop products before freezing, supporting continuous commercial production.

Fruit Juice Tubes: Suitable for packaging fruit juices and similar liquid beverages in flexible plastic tube-style packages.

Flavored Beverage Products: Applicable for flavored drinks and other suitable liquid beverage products requiring measured filling and thermal sealing.

Liquid Snack Products: Provides an efficient filling and sealing solution for applicable liquid snack products packaged in elongated plastic tubes.

Custom Tube Packaging: Suitable for products requiring customized filling volumes from 50–500 mL and compatible tube specifications.

High-Volume Beverage Production: Designed for manufacturers requiring continuous production at up to 15,000 pieces/hour with integrated filling, sealing, ejection, and collection.