ZONESUN ZS-BIB12F Semi-Automatic Single/Double-Head Bag-in-Box (BIB) Filling and Sealing Machine

ZONESUN ZS-BIB12F Semi-Automatic Single/Double-Head Bag-in-Box (BIB) Filling and Sealing Machine

Description

The ZONESUN ZS-BIB12F Semi-Automatic Single/Double-Head BIB Filling and Sealing Machine is designed for 1–30 L aluminum-plastic composite sterile bags used for juice, jam, dairy products, coffee, fruit wine, condiments, and other compatible liquids. Available in single- or double-head configurations, it combines E+H electromagnetic flowmeter metering with an enclosed steam-sterilized filling chamber for hygienic and controlled filling. Integrated CIP cleaning, SIP sterilization, automatic cap reclosing, and wide spout compatibility make it a flexible solution for Bag-in-Box packaging applications.

Parameter

• Machine Model: ZS-BIB12F
• Machine Type: Manual Single/Double-Head BIB Filling and Sealing Machine
• Configuration: Single Head / Double Head
• Maximum Filling Capacity: 3500 L/H (Double Head, based on 20 L per filling cycle)
• Applicable Bag Capacity: 1–30 L
• Bag Material: Aluminum-Plastic Composite Sterile Bag
• Motor Power: 1 kW (Single Head) / 2 kW (Double Head)
• Metering Method: E+H Electromagnetic Flowmeter
• Filling Accuracy: ±5% (for filling volume ≥5 L)
• Compressed Air Consumption: 15 m³/H (≥0.6 MPa)
• Steam Consumption: 20 kg/H (≥4 kg/cm²)
• Machine Dimensions (L × W × H): 1200 × 900 × 2200 mm (Single Head) / 2000 × 1000 × 2200 mm (Double Head)

Key Features

PLC Touchscreen Control

Provides centralized control of filling parameters, operating status, and production settings for simple and convenient operation.

Single / Double-Head Filling System

Available in single- or double-head configurations, with enclosed steam-sterilized chambers around the bag spouts before and during filling to support hygienic and efficient BIB packaging.

Steam Sterile Chamber

Uses steam to sterilize the bag spout and surrounding filling area before and during filling, helping maintain hygienic conditions throughout the packaging process.

E+H Electromagnetic Flowmeter

Uses an E+H electromagnetic flowmeter for quantitative filling control, supporting accurate measurement of liquid filling volumes.

Automatic Cap Reclosing System

After filling, the cap is automatically pressed back onto the bag spout to create a secure seal, helping prevent leakage and preserve product freshness.

CIP Cleaning & Steam Sterilization System

Integrated CIP cleaning and steam sterilization connections simplify internal cleaning and help maintain hygienic product-contact pathways.

Wide Spout Compatibility

Different opening devices can be configured for various compatible BIB spouts and caps, allowing the machine to handle different 1–30 L sterile bags.

Conveyor Belt

Supports bag positioning and transfer during filling operations, helping facilitate material handling and finished bag removal.

Benefits

Single / Double-Head Options

Available with one or two filling heads to accommodate different production requirements and packaging capacities.

1–30 L Bag Compatibility

Supports aluminum-plastic composite sterile bags with capacities ranging from 1 to 30 L, providing flexibility for different packaging volumes.

Hygienic Steam Sterilization

Steam sterilization around the bag spout and filling chamber helps maintain hygienic conditions during cap opening, filling, and sealing.

E+H Flowmeter Metering

Uses an E+H electromagnetic flowmeter for quantitative filling control, providing a specified filling accuracy of ±5% for filling volumes of 5 L or more.

Integrated CIP & SIP

Built-in CIP cleaning piping and SIP sterilization procedures simplify internal cleaning and sterilization for hygienic production.

Automatic Cap Reclosing

Automatically presses the cap back onto the bag spout after filling, helping prevent leakage and protect product freshness.

Wide Spout Compatibility

Different opening devices can be configured according to compatible BIB cap and spout designs, increasing packaging flexibility.

Double-Head Filling Capacity

The double-head configuration provides a maximum filling capacity of 3500 L/H based on a 20 L filling volume per cycle.

Flexible Installation Configuration

Single-head and double-head configurations have different machine dimensions, allowing equipment selection according to production space and capacity requirements.

Application

Ideal for filling juice, jam, dairy products, coffee, fruit wine, condiments, sterile pharmaceutical liquids, and other compatible liquid products into 1–30 L aluminum-plastic composite sterile BIB bags. Suitable for food processing, beverage production, dairy processing, pharmaceutical packaging, and industrial liquid packaging applications.

PLC Touchscreen Control

Provides centralized control of filling parameters, operating status, and production settings for simple and convenient operation.

Single / Double-Head Filling System

The single / double-head filling system uses enclosed steam-sterilized chambers around the bag spouts before and during filling, supporting hygienic and efficient BIB packaging.

Automatic Cap Reclosing System

After filling, the cap is automatically pressed back onto the bag spout to create a secure seal, helping prevent leakage and preserve product freshness.

CIP Cleaning & Steam Sterilization System

Integrated CIP cleaning and steam sterilization connections simplify internal cleaning and help maintain hygienic product-contact pathways.

WIDE SPOUT
Adapts to various lids through different opening devicesand handles 1 -30L composite bags easily, maximizingpackaging versatility for flexible production.

Why Choose the ZONESUN ZS-BIB12F?

✅ Single / Double-Head Configuration — Flexible Production Options: Available with one or two filling heads to accommodate different production capacities and packaging requirements.

✅ 1–30 L Bag Capacity — Flexible Packaging Volumes: Supports aluminum-plastic composite sterile bags from 1 to 30 L, making it suitable for different liquid packaging applications.

✅ 3500 L/H Maximum Capacity — High-Output Double-Head Configuration: The double-head version provides a documented maximum filling capacity of 3500 L/H based on a 20 L filling volume per cycle.

✅ Steam Sterile Chamber — Hygienic Filling: Uses steam to sterilize the bag spout and filling chamber before and during filling, helping maintain hygienic packaging conditions.

✅ E+H Electromagnetic Flowmeter — Quantitative Filling: Uses an electromagnetic flowmeter for controlled liquid measurement, with a specified filling accuracy of ±5% for filling volumes ≥5 L.

✅ Automatic Cap Reclosing — Secure Bag Closure: Automatically presses the cap back onto the bag spout after filling, helping reduce leakage and preserve product freshness.

✅ CIP Cleaning System — Convenient Internal Cleaning: Integrated cleaning connections support internal cleaning of product-contact pathways.

✅ SIP Steam Sterilization — Hygienic Production Support: Supports steam sterilization procedures to help maintain hygienic conditions in the filling system.

✅ Wide Spout Compatibility — Flexible Bag Options: Different opening devices can be configured for compatible BIB caps and spouts, supporting various sterile bag designs.

✅ PLC Touchscreen Control — Convenient Operation: Centralizes filling parameter adjustment, machine operation, and production settings through a touchscreen interface.

Ideal Applications

Juice BIB Filling

Suitable for filling compatible fruit juices into 1–30 L aluminum-plastic composite sterile bags for bulk beverage packaging.

Jam BIB Filling

Designed for filling compatible jam products into BIB bags for food processing and bulk distribution applications.

Dairy Product Filling

Suitable for compatible dairy liquids requiring hygienic filling and sterile bag packaging.

Coffee BIB Filling

Applicable to compatible liquid coffee products packaged in large-capacity sterile BIB bags.

Fruit Wine Filling

Suitable for filling compatible fruit wine products into BIB bags for beverage storage and distribution.

Condiment Filling

Designed for packaging compatible liquid condiments in 1–30 L BIB bags for food processing and commercial distribution.

Pharmaceutical Liquid Packaging

Suitable for compatible sterile pharmaceutical liquids requiring hygienic bag filling and sterilization procedures.