ZONESUN ZS-FAL180G10 Automatic Ketchup Sauce Paste Bottle Unscrambling Filling and Capping Line

ZONESUN ZS-FAL180G10 Automatic Paste Bottle Unscrambling Filling and Capping Line for Paste and Other Viscous Products

Description

The ZONESUN ZS-FAL180G10 is an automatic paste filling and capping line designed for paste and other viscous products. Operating at 30–50 bottles/min, it integrates rotary bottle unscrambling, 4-head servo piston filling, automatic cap feeding, cap pressing, and multi-wheel tightening into one continuous process. The servo-driven piston system provides precise and consistent dosing, while the press-and-tighten capping system ensures stable closure, helping reduce manual handling and improve overall production efficiency.

Parameter

Paste Filling Line

• Line Model: ZS-FAL180G10
• Production Speed: 30–50 Bottles/min
• Filling System: 4-Head Servo Piston Filling
• Filling Product: Paste and Compatible Viscous Products
• Capping Process: Cap Pressing + Multi-Wheel Tightening
• Production Process: Bottle Unscrambling → 4-Head Filling → Cap Feeding → Cap Pressing → Multi-Wheel Tightening → Product Output

Capping Machine

• Machine Model: ZS-XG16P
• Bottle Height: 30–300 mm
• Cap Diameter: 18–70 mm
• Bottle Diameter: 20–160 mm
• Working Speed: 20–60 Bottles/min (Depending on Bottle and Cap Size and Shape)
• Working Voltage: AC 220 V / 110 V, 50–60 Hz
• Working Pressure: 0.4–0.6 MPa
• Machine Dimensions: 2420 × 680 × 1700 mm (Machine) + 500 × 500 × 1640 mm (Vibratory Sorter)

Key Features

• Rotary Bottle Unscrambler: Automatically organizes containers and continuously feeds them onto the conveyor for downstream filling, reducing manual bottle loading.
• 4-Head Filling System: Four filling heads operate simultaneously to increase production capacity, while pneumatically controlled nozzles help reduce dripping for cleaner operation.
• Servo Piston Filling System: Servo-driven piston technology provides precise and consistent dosing of paste and other compatible viscous products, with adjustable filling parameters for stable production.
• Stainless Steel Hopper: Stores paste and continuously supplies material to the filling system to maintain stable and consistent production.
• Vibratory Bowl Cap Feeder: Automatically sorts, orients, and continuously supplies caps to the capping section for uninterrupted operation.
• Press Capping System: Caps are first pressed into position to ensure correct seating before entering the tightening section.
• Multi-Wheel Tightening System: Multiple capping wheels progressively tighten each cap after pressing to provide stable and consistent bottle closure.
• Integrated Production Process: Bottle unscrambling, 4-head filling, cap feeding, cap pressing, multi-wheel tightening, and finished-product output are connected into one automated line.

The main structures shown in the document include the 4-Head Filling System, Servo Piston Filling System, Stainless Steel Hopper, Capping System, Vibratory Bowl Cap Feeder, and Rotary Bottle Unscrambler.

Benefits

• Automated Production — Integrates bottle unscrambling, filling, cap feeding, press capping, tightening, and finished-product output into one continuous packaging process.
• 30–50 Bottles/Min Output — Supports an overall production speed of approximately 30–50 bottles/min for efficient paste packaging.
• Efficient 4-Head Filling — Four filling heads operate simultaneously to increase throughput compared with single-head filling configurations.
• Consistent Paste Filling — Servo piston filling provides controlled and consistent dosing for paste and compatible viscous products.
• Cleaner Filling Operation — Pneumatically controlled filling nozzles help reduce dripping during the filling process.
• Reliable Cap Closure — Sequential cap pressing and multi-wheel tightening help maintain stable and consistent closure.
• Reduced Manual Handling — Automatic bottle unscrambling and cap feeding reduce repetitive manual loading operations.
• Continuous Production Flow — Individual machines are connected to create a coordinated automatic packaging process.

Application

Ideal for automatic bottle filling and capping of paste and other compatible viscous products. The line combines bottle unscrambling, servo piston filling, automatic cap feeding, cap pressing, and multi-wheel tightening, making it suitable for automated bottle packaging applications that require stable viscous-product filling and reliable cap closure.

Why Choose the ZONESUN ZS-FAL180G10?

✅ 30–50 Bottles/Min — Efficient Paste Packaging: The ZS-FAL180G10 supports an overall production speed of approximately 30–50 bottles/min, providing an efficient solution for continuous paste and viscous-product packaging.

✅ 4-Head Filling System — Higher Production Efficiency: Four filling heads operate simultaneously to increase throughput, while pneumatically controlled nozzles help reduce dripping for a cleaner filling process.

✅ Servo Piston Filling — Precise & Consistent Dosing: The servo-driven piston system provides controlled and consistent dosing of paste and other compatible viscous products, with adjustable filling parameters for different production requirements.

✅ Rotary Bottle Unscrambler — Continuous Bottle Feeding: Containers are automatically organized and continuously transferred onto the conveyor, reducing manual bottle loading and maintaining a stable supply to the filling section.

✅ Vibratory Bowl Cap Feeder — Automatic Cap Sorting & Feeding: Caps are automatically sorted, oriented, and continuously supplied to the capping section, reducing repetitive manual cap placement.

✅ Press Capping — Accurate Cap Positioning: After cap feeding, each cap is first pressed into position to ensure proper seating on the bottle before final tightening.

✅ Multi-Wheel Tightening — Stable & Consistent Closure: Multiple capping wheels progressively tighten the cap after pressing, providing a stable and consistent closure process.

✅ Integrated Production Line — From Bottle Feeding to Finished Output: The complete process combines Bottle Unscrambling → 4-Head Filling → Cap Feeding → Cap Pressing → Multi-Wheel Tightening → Product Output into one automated packaging line.

Ideal Applications

Cream & Paste Products: Ideal for compatible cream and paste products requiring accurate servo piston filling and automatic bottle capping.

Viscous Food Products: Suitable for compatible viscous food products that can be reliably handled by the servo piston filling system.

Sauces & Condiments: Can be configured for compatible sauce and condiment products requiring controlled piston filling and automatic closure.

Cosmetic Creams: Suitable for compatible cosmetic cream and paste products packaged in bottles with matching cap specifications.

Personal Care Products: Applicable to compatible viscous personal care products requiring automatic bottle filling and capping.

Household & Chemical Pastes: Can be used for compatible viscous household or chemical products after confirming material characteristics and machine configuration.

Press-and-Tighten Caps: Particularly suitable for compatible closures requiring cap placement → pressing → multi-wheel tightening rather than simple screw capping alone.

Customized Paste Filling Lines: Suitable for manufacturers requiring an integrated solution combining automatic bottle feeding + 4-head servo piston filling + automatic cap feeding + press capping + multi-wheel tightening.