ZONESUN ZS-FSCS07 High-Speed Automatic Vision Counting and Packaging Machine

ZONESUN ZS-FSCS07 High-Speed Automatic Vision Counting and Packaging Machine

Description

The ZONESUN ZS-FSCS07 High-Speed Automatic Vision Counting and Packaging Machine is designed for accurate counting and packaging of seeds, granules, connectors, terminals, plastic parts, electronic components, and other compatible small products. Using CCD line-scan vision counting technology, it provides 99.9% counting accuracy with no negative error and packaging speeds of 3–4 bags/min. The integrated system automatically completes material feeding, vision counting, preset-quantity filling, bag sealing, and finished-package conveying, providing an efficient solution for automated batch counting and packaging. 

Parameter

• Model: ZS-FSCS07
• Counting Principle: CCD Vision Counting
• Power Supply / Air Pressure: 220 V, 50 Hz / 0.5–0.6 MPa
• Applicable Material Size: Cube: 2 mm ≤ L ≤ 30 mm; Cuboid/Cylinder: Φ ≤ 20 mm, L ≤ 50 mm
• Counting Accuracy: 99.9%, No Negative Error
• Quantity per Pack: ≥100 pcs
• Counting Efficiency: Φ10 mm: 1000 pcs, 3–4 bags/min; Φ25 mm: 200 pcs, 3–4 bags/min
• Applicable Materials: Seeds, connectors, terminals, plastic shells, male headers, needle connectors, socket headers, connector pins, Granule, Solid, etc.
• Customization: Available
• Functions: Counting, Packaging, Label Printing, Material Feeding
• Weight: 500 kg

Key Features

• Intelligent Touchscreen Control: Allows operators to set target quantities, counting parameters, and packaging settings while monitoring real-time counts and machine status through the touchscreen interface.
• CCD Line-Scan Vision Counting: A line-scan industrial camera captures passing products under controlled illumination for fast, non-contact recognition and counting.
• Integrated Vision Counting System: Combines automatic feeding, controlled material transfer, vision detection, image processing, and discharge for continuous automated counting.
• High-Precision Vision Counting System: Uses machine vision to automatically detect and count seeds and granular products in real time for efficient batch packaging.
• Automatic Filling & Sealing System: Automatically dispenses the preset quantity of seeds or granules into each package and completes sealing for continuous counting and packaging.
• Finished Package Conveyor: Automatically transfers sealed packages out of the machine for convenient collection or connection to the next packaging process.
• Overlapping Product Recognition: The vision system can count compatible products even when some materials overlap during detection, expanding recognition capability under actual production conditions.
• One-Click Tailing Material Cleaning: Supports one-click cleaning of residual materials to simplify cleaning and shorten changeover time between different products.
• Overcount Recycling & Recounting: Overcounted products can be discharged into a recycling bin for recounting, helping improve batch quantity control and reduce material waste.
• ERP System Connectivity: The supplied documentation states that the machine can be interconnected with factory ERP information for compatible production data management and factory automation applications.

Benefits

• 99.9% Counting Accuracy — Provides specified counting accuracy of 99.9% with no negative error, helping maintain consistent preset quantities in each package.
• 3–4 Bags/Min Packaging Speed — Provides 3–4 bags/min under the specified Φ10 mm and Φ25 mm test conditions.
• Integrated Counting & Packaging — Combines counting, filling, sealing, and finished-package conveying in one automated system, reducing manual handling between individual processes.
• Non-Contact Vision Counting — Machine vision recognizes products without conventional mechanical counting contact, making the system suitable for compatible seeds, granules, and small components.
• Automatic Preset-Quantity Filling — Counted products are automatically dispensed into each package according to the preset quantity before sealing.
• Automatic Bag Sealing — The integrated sealing section completes package sealing after filling, reducing separate manual packaging operations.
• Finished Package Conveying — Completed packages are automatically transferred out for convenient collection or connection with compatible downstream equipment.
• Flexible Material Compatibility — Supports compatible seeds, connectors, terminals, plastic shells, male headers, needle connectors, socket headers, connector pins, granules, solids, and other small products.
• Flexible Automation Functions — Supports counting, packaging, label printing, and material feeding, allowing the system to be configured according to different production requirements.
• Reduced Product Waste — Overcounted products can be recycled and recounted instead of being unnecessarily discarded.

Application

Ideal for automatic counting and batch packaging of seeds, granular products, connectors, terminals, plastic shells, male headers, needle connectors, socket headers, connector pins, and other compatible small solid products. The ZS-FSCS07 is particularly suitable for seed and granule packaging, electronic components, connectors, and other small-component applications where preset quantities need to be automatically counted, filled, sealed, and discharged. With integrated counting, packaging, label printing, and material feeding functions, it can be configured as a more complete automated solution for manufacturers handling multiple compatible small products.

Intelligent Touchscreen Control

Set target quantities, counting parameters, and packaging settings while monitoring real-time counts and machine status through the touchscreen interface.

Line-Scan Vision Counting Principle

A line-scan industrial camera captures passing materials under controlled illumination for fast, non-contact recognition and counting.

Integrated Vision Counting System

Integrates automatic feeding, controlled material transfer, vision detection, image processing, and discharge for continuous automated counting.

High-Precision Vision Counting System

Uses machine vision to automatically detect and count seeds and granular products in real time, providing fast, non-contact counting for efficient batch packaging.

Automatic Filling & Sealing System

Automatically dispenses the preset quantity of seeds or granules into each package and completes sealing for continuous counting and packaging.

Finished Package Conveyor

Automatically transfers sealed packages out of the machine for convenient collection or connection to the next packaging process.

Why Choose the ZONESUN ZS-FSCS07?

✅ 99.9% High-Accuracy Counting:
The CCD vision counting system provides specified accuracy of 99.9% with no negative error, helping maintain consistent preset quantities during batch packaging.

✅ 3–4 Bags/Min Packaging Speed:
For Φ10 mm products at 1000 pcs/pack and Φ25 mm products at 200 pcs/pack, the documented packaging efficiency is 3–4 bags/min.

✅ CCD Line-Scan Vision Counting:
A line-scan industrial camera captures products under controlled illumination, enabling fast, non-contact recognition and counting.

✅ Automatic Counting + Filling + Sealing:
Unlike a standalone counting unit, the ZS-FSCS07 integrates preset quantity counting with automatic filling and sealing to create a continuous packaging process. The source identifies it as a High-Speed Automatic Vision Counting and Packaging Machine with Filling & Sealing System.

✅ Automatic Material Feeding:
Material feeding can be incorporated into the system to reduce manual loading and support more continuous production.

✅ Finished Package Conveyor:
After filling and sealing, completed packages are automatically transferred out of the machine for collection or connection with compatible downstream equipment.

✅ Overlapping Product Recognition:
The vision system can count compatible products even when some materials overlap during detection, providing additional recognition flexibility in real production conditions.

✅ Up to 12,000 Pieces/Min Counting:
For Φ1.2 mm products, the supplied documentation states a maximum counting speed of 12,000 pieces/min, demonstrating high-speed recognition capability for compatible small materials.

✅ One-Click Tailing Material Cleaning:
Residual material can be cleaned through a one-click function, helping simplify cleaning and shorten product changeover time.

✅ Overcount Recycling & Recounting:
Overcounted products can be discharged into a recycling bin and recounted, helping improve batch quantity control and reduce material waste.

✅ Wide Material Compatibility:
The machine can process compatible seeds, granules, connectors, terminals, plastic shells, male headers, needle connectors, socket headers, connector pins, and other small solid products.

✅ Label Printing Function:
Label printing is included among the listed functions, allowing package identification to be incorporated into the automated production process.

✅ ERP System Connectivity:
The supplied documentation states that the system can interconnect with factory ERP information, providing potential support for production data management and factory automation.

Ideal Applications

Seeds:
Suitable for automatic preset-quantity counting, filling, sealing, and packaging of compatible seeds.

Granular Products:
The high-precision vision system can automatically detect and count compatible granular products in real time before packaging.

Connectors:
Suitable for compatible electrical and industrial connectors requiring preset batch quantities.

Terminals:
Can be used for compatible terminals requiring automatic counting and packaging.

Plastic Shells:
Suitable for compatible small plastic shells requiring non-contact vision counting and automatic batch packaging.

Male Headers:
Can automatically count compatible male headers before preset-quantity filling and sealing.

Needle Connectors:
Suitable for compatible needle connectors requiring accurate batch quantity control.

Socket Headers:
Can be configured for compatible socket headers and similar electronic components.

Connector Pins:
Suitable for compatible connector pins requiring automatic counting and bag packaging.

Small Solid Products:
Can process a variety of compatible small solid products within the documented material size range.

Multi-Product Packaging:
Strong material compatibility allows manufacturers to use the same vision counting platform for different compatible products in separate production runs.

Automatic Counting & Packaging Lines:
Combines material feeding → vision counting → preset-quantity filling → sealing → finished-package conveying, with label printing also available as a listed system function.