ZONESUN ZS-MD200 Vision Inspection System for Bottle Caps & Liquid Levels

Description

 
The ZONESUN ZS-MD200 is a bottling inspection system designed for cap, liquid level, and label verification.
Running at 50-200 bottles per minute, it integrates industrial high-resolution CCD/CMOS cameras and advanced vision algorithms to provide non-contact, real-time quality monitoring.
With multi-dimensional inspection functions, it ensures filling accuracy, sealing integrity, and label correctness, while automatically rejecting defective products.
Suitable for pharmaceutical, beverage, and daily chemical production lines, it replaces manual inspection to eliminate fatigue errors and guarantee product safety.

Specifications

• Model: ZS-MD200
• Detection Speed: 50–200 bottles/min (depending on product size & precision)
• Detection Accuracy: Minimum defect recognition: 0.1–0.5 mm
• Camera Configuration: Industrial high-resolution CCD/CMOS cameras (2–20 megapixels)
• Lighting System: High-intensity LED flash (ring, backlight, or bar combinations)
• Applicable Range: Vials, ampoules, PET/glass beverage bottles (2 ml-250 ml)
• Operating Power: 1.5–3.5 kW
• Protection Rating: IP65 or higher (wash-down & humid environments)
• Compliance: Data tracking functions, GMP & FDA 21 CFR Part 11 compliant

REAL-TIME IMAGING

Captures clear, high-resolution CCD/CMOS images of bottles at ultra-high speeds, enabling accurate real-time inspection of cap position and liquid level.

LIQUID LEVEL INSPECTION

Uses advanced vision algorithms to monitor liquid levels in real time, automatically rejecting overfilled, underfilled, or empty bottles to ensure filling accuracy.

CAP & SEAL INTEGRITY

Uses vision inspection to detect missing caps, crooked placement, broken tamper-evident bands, or loose seals, preventing contamination and leakage.

RECOGNITION

Automatically detects missing, misaligned, or wrinkled labels, and uses OCR to verify production dates, batch codes, and QR codes, ensuring accurate product identification.