• High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
  • High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
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ZONESUN

ZONESUN ZS-WIM06 Automatic Trigger Sprayer Pump Head Assembly Machine with Dip Tube Cutting&Inserting

ZONESUN ZS-WIM06 Automatic Trigger Sprayer Pump Head Assembly Machine with Dip Tube Cutting&Inserting

$37,000.00 USD
$37,000.00 USD
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ZONESUN ZS-WIM06 Automatic Lotion Pump Assembly Machine with Dip Tube Cutting and Robotic Pick and Place System

The ZONESUN ZS-WIM06 is a fully automatic trigger sprayer assembly machine designed for high-precision, high-efficiency production of sprayer pump heads. Equipped with vibratory bowl sorting, dip tube cutting and insertion, synchronized robotic pick and place, and a modular quick-changeover structure, the system automates the entire assembly process of components such as pistons, springs, beads, and sprayer bodies. This ensures stable, accurate, and continuous assembly with minimal manual involvement. Integrated sensors and inspection modules detect assembly defects in real time, while the HMI interface allows operators to monitor production status and adjust parameters easily.

Technical Parameter

  • Model: ZS-WIM06
  • Voltage: 220 V
  • Application Type: Trigger sprayer
  • Machine Size: About 3200 × 2000 × 2200 mm (varies by workstation layout)
  • Power: About 1.2 kW
  • Automation Level: Fully automatic

Features

✅ Fully Automated Assembly: Vibratory bowl feeding, dip tube cutting, robotic pick-and-place, and inspection — all in one continuous system

✅ Real-Time Defect Detection: Integrated sensors and inspection modules identify assembly errors instantly, reducing reject rates

✅ Precision Dip Tube Cutting & Insertion: Automatic cutting to preset length and secure insertion without manual handling

✅ Multi-Station Synchronous Operation: Rotary stations with precision manipulators maximize throughput and assembly accuracy

✅ Modular Quick-Changeover: Switch between sprayer specifications with simple tooling changes — minimal downtime

✅ HMI Interface: Intuitive touchscreen for real-time monitoring, parameter adjustment, and production management

✅ Minimal Manual Involvement: Reduces labor costs and human error across the entire assembly process

High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line
High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line

VIBRATORY BOWL

Automatically separates, sorts, and orients loose components with high-precision vibratory bowls, ensuring all parts enter the assembly stations in a consistent and correct position.

High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line

CUTTING & INSERTION

Automatically feeds, cuts, and inserts dip tubes to the preset length, ensuring precise and secure placement into the sprayer body without manual intervention.

High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line

PRECISION SYNCHRONOUS

Coordinates multiple rotary stations with precision manipulators to achieve fully synchronized pick-and-place actions, greatly enhancing assembly speed and accuracy.

High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line

QUICK CHANGEOVER

The modular structure allows for quick changeovers between different sprayer specifications or shapes by replacing simple tooling, minimizing production downtime.

High Efficiency: ZONESUN ZS-WIM06 Fully Automatic Trigger Sprayer Pump Head Assembly Machine Line

Why Choose the ZS-WIM06?

  • Fully Automated Assembly: Automates the complete trigger sprayer pump head assembly process — from component feeding to finished product output — eliminating manual labor and reducing human error.
  • Integrated Dip Tube Cutting & Insertion: Built-in dip tube cutting station precisely cuts tubes to length and inserts them automatically, ensuring consistent depth and alignment every cycle.
  • Vibratory Bowl Feeding System: Multi-channel vibratory bowls sort and orient pistons, springs, beads, and sprayer bodies at high speed, maintaining a continuous and stable supply to each assembly station.
  • Robotic Pick & Place Precision: Synchronized robotic arms handle delicate components with repeatable accuracy, minimizing misalignment and assembly rejects across high-volume runs.
  • Real-Time Defect Detection: Integrated sensors and vision inspection modules identify assembly defects in real time, automatically rejecting non-conforming units before they reach downstream packaging.
  • HMI Touchscreen Control: Intuitive HMI interface allows operators to monitor production status, adjust parameters, and switch product specifications quickly — reducing changeover downtime.
  • Modular Quick-Changeover Structure: Tooling and workstation modules can be swapped rapidly to accommodate different sprayer sizes and pump head configurations without major retooling.
  • Compact & Scalable Line Design: Engineered for seamless integration into existing filling and packaging lines, with a footprint optimized for factory floor efficiency.
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