ZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine

ZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine

Description

The ZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine is designed for sealing aluminum caps on vials, penicillin vials, antibiotic bottles, and other similar containers. Operating at 15–25 bottles/min, it uses three rotating crimping blades to press and form the aluminum cap evenly around the vial neck for smooth and reliable sealing. Customized turntable bottle holders accurately position different vial sizes, while the bottle-gripping unloading mechanism automatically transfers finished vials to the outlet. Its compact structure and simple operation make it suitable for laboratories and small- to medium-batch production. 

Parameter

• Model: ZS-YG200A
• Voltage: 110/220 V
• Power: 800 W
• Production Speed: 15–25 bottles/min
• Applicable Bottle Size: Customizable
• Bottle Holder: Customizable
• Application: Suitable for aluminum cap crimp sealing of vials, antibiotic bottles, and other similar containers

Key Features

• Control Panel: Provides centralized machine control, allowing operators to adjust operating parameters and conveniently manage the vial crimping process.
• Three-Blade Crimping Mechanism: Uses three rotating crimping blades to press and form the aluminum cap around the vial neck, producing smooth and uniform crimp sealing.
• Bottle Clamping Mechanism: Securely holds the vial in position during crimping to reduce movement and maintain stable cap sealing.
• Customized Bottle Holders: Customized turntable holders support and accurately position vials beneath the crimping mechanism and can be designed according to different vial dimensions.
• Automatic Finished Vial Unloading: After crimping, the turntable transfers the vial to the unloading station, where a bottle-gripping mechanism automatically moves the finished vial to the outlet.
• Automatic Vial Transfer: The rotary turntable indexes each vial between loading, crimping, and unloading positions, creating an organized semi-automatic production process.
• Compact Machine Structure: The compact design requires less production space and is suitable for laboratories and production areas where floor space is limited.

Benefits

• 15–25 Bottles/Min Production — Provides a production speed of 15–25 bottles/min, making the machine suitable for laboratory and small- to medium-batch vial production.
• Smooth & Uniform Crimping — Three rotating crimping blades evenly form the aluminum cap around the vial neck for consistent and reliable sealing.
• Customized Vial Positioning — Bottle holders can be customized according to the customer's vial dimensions and structure for accurate positioning during crimping.
• Stable Bottle Clamping — The clamping mechanism securely holds each vial during crimping, helping reduce movement and improve sealing consistency.
• Automatic Finished Product Unloading — Finished vials are automatically picked up and transferred to the outlet after crimping, reducing manual handling at the discharge stage.
• Flexible Vial Compatibility — Both the applicable bottle size and bottle holder are customizable according to different compatible vial specifications.
• Compact Footprint — The compact machine structure requires less production space than larger fully automatic vial crimping systems.
• Simple Semi-Automatic Operation — The semi-automatic configuration simplifies operation while maintaining controlled vial positioning, crimping, and finished-product unloading.

Application

Ideal for aluminum cap crimp sealing of vials, penicillin vials, antibiotic bottles, and other similar containers. The ZS-YG200A is suitable for laboratories, pharmaceutical and medical applications, cosmetic production, and small- to medium-batch manufacturing where stable and uniform aluminum cap crimping is required. Its customizable bottle holders allow the machine to accommodate different compatible vial sizes and structures, making it a flexible solution for various aluminum-capped vial packaging applications.

Control Panel

Provides centralized control of machine operation, allowing operators to adjust operating parameters and manage the crimping process conveniently.

Crimping Mechanism

Applies controlled mechanical pressure to securely crimp the cap onto the bottle for consistent and reliable sealing.

Bottle Clamping Mechanism

Securely holds the bottle in position during crimping to reduce movement and ensure stable cap sealing.

Customized Bottle Holders

Supports and accurately positions the bottle beneath the crimping head, with holders customizable for different bottle sizes.

Outlet Tray

Provides a convenient area for placing and collecting bottles after crimping, making product handling easier.

Why Choose the ZONESUN ZS-YG200A?

✅ 15–25 Bottles/Min Production Speed:
The ZS-YG200A provides a documented production speed of 15–25 bottles/min, making it suitable for laboratory and small- to medium-batch vial sealing.

✅ Three Rotating Crimping Blades:
The crimping mechanism uses three rotating blades to press and form the aluminum cap around the vial neck, helping produce a smooth and uniform finished crimp.

✅ Stable Bottle Clamping:
The bottle clamping mechanism securely holds each vial during crimping to reduce unwanted movement and maintain stable cap sealing.

✅ Customized Turntable Bottle Holders:
Bottle holders can be customized according to different vial dimensions and structures, allowing accurate positioning beneath the crimping mechanism.

✅ Automatic Vial Transfer:
The rotary turntable indexes each vial between the loading, crimping, and unloading positions, providing an organized semi-automatic working process.

✅ Automatic Bottle-Gripping Unloading:
After crimping, the finished vial is transferred to the unloading station, where the bottle-gripping mechanism automatically picks it up and moves it to the outlet.

✅ Customizable Bottle Size:
Both the applicable bottle size and bottle holder are customizable, allowing the machine to be configured according to different vial specifications.

✅ 800 W Power:
The original specification lists an 800 W power rating for the ZS-YG200A.

✅ Compact Machine Structure:
The compact design requires less production space and is suitable for laboratories and production areas where floor space is limited.

✅ Simple Semi-Automatic Operation:
The semi-automatic configuration simplifies machine operation while maintaining controlled vial positioning, crimping, and finished-product unloading.

✅ Designed for Small & Medium Batch Production:
The machine is particularly suitable for laboratories and small- to medium-batch production as an alternative to larger fully automatic vial crimping systems.

Ideal Applications

Pharmaceutical Vials:
Suitable for aluminum cap crimp sealing of compatible pharmaceutical vials.

Penicillin Vials:
Suitable for penicillin vial applications requiring stable and uniform aluminum cap crimping.

Antibiotic Bottles:
The original specification specifically identifies antibiotic bottles as one of the applicable container types.

Laboratory Vial Packaging:
The compact semi-automatic design is suitable for laboratory environments and lower-volume vial sealing operations.

Small-Batch Pharmaceutical Production:
Suitable for production environments where a fully automatic high-speed vial crimping system is not required.

Medium-Batch Vial Production:
Provides 15–25 bottles/min output for compatible medium-batch production requirements.

Customized Vial Formats:
Customizable bottle holders allow the machine to accommodate different compatible vial dimensions and structures.

Cosmetic Production:
The source document also identifies cosmetic production among the suitable application environments for the machine.

Aluminum-Capped Containers:
Suitable for compatible vials and similar containers requiring mechanical aluminum cap crimp sealing.