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ZONESUN

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Preço normal $8,999.00 USD
Preço normal Preço de saldo $8,999.00 USD
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ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Description

The ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine integrates automatic bottle feeding, gear pump filling, cap feeding, cap placement, and servo capping into one compact process. The servo-controlled gear pump offers adjustable filling from 3 mL and above with ±1% accuracy, suitable for liquids with different flow characteristics. With a capacity of 15–30 bottles/min, it features automatic horizontal bottle feeding, customized bottle holders, vibratory cap feeding, servo three-jaw capping, and touchscreen control. It accommodates bottles with diameters of Φ15–50 mm and heights of 50–250 mm, with customizable configurations available. For heated temperature maintenance, a custom heated constant-temperature hopper is available. Suitable for liquid filling in food, cosmetics, and pharmaceutical industries.

Parameter

  • Machine Model: ZS-AFC48B
  • Bottle Diameter: Φ15–50 mm
  • Bottle Height: 50–250 mm (Customizable)
  • Filling Volume: ≥3 mL (Adjustable)
  • Filling Accuracy: ±1%
  • Filling Method: Gear Pump
  • Production Capacity: 15–30 bottles/min (Depending on Filling Range and Materials)
  • Air Pressure: 0.6–0.7 MPa
  • Power Supply: 220 V, 50 Hz
  • Power: 3 kW
  • Machine Dimensions (L × W × H): 1200 × 800 × 1500 mm
  • Packing Dimensions (L × W × H): 1465 × 815 × 1600 mm
  • Machine Weight: Approx. 220 kg

Features

Touchscreen Control Panel

Allows operators to set filling, capping, and operating parameters while monitoring machine status.

Servo Gear Pump Filling System

Uses a servo-controlled gear pump to provide precise control of filling volume and speed for consistent filling of compatible liquids.

Automatic Cap Placement System

Automatically guides and places caps onto bottles before capping for continuous operation, with customizable cap handling structures for different cap sizes.

Servo Capping System

Uses servo-controlled capping with adjustable torque for consistent and secure cap tightening.

Automatic Bottle Feeding System

Feeds bottles horizontally into moving bottle holders, where they are securely positioned and automatically turned upright for subsequent filling and capping.

Vibratory Cap Feeding System

Automatically sorts and orients bulk caps and continuously feeds them to the cap placement station.

Stainless Steel Product Hopper

Stores and continuously supplies liquid to the gear pump filling system during production.

Customizable Bottle Holders

Securely position bottles during filling and capping, with customized holders available for different bottle sizes and shapes.

Benefits

Integrated Filling & Capping

Combines bottle feeding, filling, cap feeding, cap placement, and capping in one compact automatic machine.

15–30 Bottles/Min

Provides a production capacity of approximately 15–30 bottles/min, depending on filling volume and product characteristics.

±1% Filling Accuracy

The servo gear pump filling system provides documented filling accuracy of approximately ±1% for consistent dosing.

Automatic Bottle & Cap Feeding

Automated bottle feeding and vibratory cap feeding reduce manual handling and support continuous production.

Adjustable Servo Capping Torque

The servo three-jaw capping system allows capping torque to be adjusted according to cap and bottle requirements.

Filling from 3 mL

Supports an adjustable filling volume of 3 mL and above, providing flexibility for different bottle capacities.

No Bottle, No Filling

Photoelectric detection confirms bottle presence before the filling process begins, helping prevent unnecessary product discharge.

Cap Detection

The machine detects whether a cap has been successfully placed before the bottle proceeds to the capping station.

Optional Heated Hopper

A heated constant-temperature hopper can be customized for compatible products that require heating or temperature maintenance during filling.

Easy-Clean Product Contact Parts

Product-contact and related components use stainless steel and silicone hoses, while required cleaning areas feature quick-release structures for convenient disassembly and cleaning.

Application

Ideal for automatic filling and capping of compatible liquid products with different flow characteristics in round bottles. The gear pump filling system, adjustable filling volume, automatic bottle feeding, customizable bottle holders, and servo capping system make the machine suitable for a variety of bottle and cap configurations. It can be used for compatible liquid products in food, cosmetics, and other packaging applications, with customized configurations available according to the actual product, bottle, and cap samples.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine
ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine
ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine
ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine
ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Touchscreen Control Panel

Allows operators to set filling, capping and operating parameters while monitoring machine status.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Servo Gear Pump Filling System

Servo-controlled gear pump filling provides precise control of filling volume and speed for consistent filling of viscous liquids.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Automatic Cap Placement System

Automatically guides and places caps onto bottles before capping for continuous operation. The cap handling structure can be customized for different cap sizes.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Servo Capping System

Servo-controlled capping provides adjustable torque for consistent and secure cap tightening.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Stainless Steel Product Hopper

Stores and continuously supplies liquid to the gear pump filling system during production.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Automatic Bottle Feeding System

Feeds bottles horizontally into moving bottle holders, where they are securely positioned and automatically turned upright during conveying for subsequent filling and capping.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Customizable Bottle Holders

Securely position bottles during filling and capping, with customized holders available for different bottle sizes and shapes.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

Vibratory Cap Feeding System

Automatically sorts and orients bulk caps, then continuously feeds them to the cap placement station.

ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine
ZONESUN ZS-AFC48B Automatic Round Bottle Gear Pump Filling and Capping Machine

 

Why Choose the ZONESUN ZS-AFC48B?

✅ Integrated Filling & Capping:
Combines bottle feeding, filling, cap feeding, cap placement, and capping in one compact automatic machine.

✅ 15–30 Bottles/Min:
Provides a production capacity of approximately 15–30 bottles/min, depending on filling volume and product characteristics.

✅ ±1% Filling Accuracy:
The servo gear pump filling system provides documented filling accuracy of approximately ±1% for consistent dosing.

✅ Servo Gear Pump Filling:
The filling system combines a gear pump with servo control, allowing precise adjustment of filling volume and filling speed.

✅ Filling from 3 mL:
Supports an adjustable filling volume of 3 mL and above, providing flexibility for different bottle capacities.

✅ Automatic Bottle & Cap Feeding:
Automated bottle feeding and vibratory cap feeding reduce manual handling and support continuous production.

✅ Servo Three-Jaw Capping:
The servo-driven three-jaw capping mechanism provides controlled cap tightening with adjustable torque.

✅ Insert-Type Filling Nozzles:
The filling nozzles move into the bottle opening during filling to help reduce material dripping.

✅ No Bottle, No Filling:
Photoelectric detection confirms bottle presence before the filling process begins, helping prevent unnecessary product discharge.

✅ Cap Detection:
The machine detects whether a cap has been successfully placed before the bottle proceeds to the capping station.

✅ Customizable Bottle Holders:
Bottle holders can be customized according to different bottle sizes and shapes to maintain stable positioning during production.

✅ Customizable Cap Handling:
The cap feeding and placement structure can be customized according to different compatible cap sizes.

✅ Optional Heated Hopper:
A heated constant-temperature hopper can be customized for compatible products that require heating or temperature maintenance during filling.

✅ Easy-Clean Product Contact Parts:
Product-contact and related components use stainless steel and silicone hoses, with quick-release structures for convenient disassembly and cleaning.

Ideal Applications

Round Bottle Liquid Filling:
Suitable for automatic filling and capping of compatible liquid products in round bottles.

Food Industry:
Can be used for compatible liquid food products requiring precise filling and secure capping.

Cosmetics Industry:
Suitable for cosmetic liquid products with different flow characteristics in round bottles.

Pharmaceutical Industry:
Ideal for compatible liquid products requiring accurate filling and reliable capping.

Small Bottle Filling:
Supports bottles with diameters of Φ15–50 mm and heights of 50–250 mm.

Viscous Liquid Filling:
The gear pump filling system is suitable for liquids with different flow characteristics.

Customizable Bottle & Cap Configurations:
Customized configurations are available according to the actual product, bottle, and cap samples.

Continuous Production:
The integrated automatic bottle feeding, filling, cap feeding, cap placement, and capping processes support continuous production.



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