ZONESUN
ZONESUN ZS-FAL180V10 Automatic Bottle Syrup Filling Packaging Line with Bottle Rinsing & Dual Capping Integration System
ZONESUN ZS-FAL180V10 Automatic Bottle Syrup Filling Packaging Line with Bottle Rinsing & Dual Capping Integration System
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ZONESUN ZS-FAL180V10 Servo Piston Syrup Filling Production Line with Bottle Rinsing and Dual Capping Integration System
The ZONESUN ZS-FAL180V10 syrup filling line is designed for automatic packaging of liquid syrup products in bottles with different cap types. This syrup filling line integrates bottle unscrambling, air rinsing, filling, capping, pressing, and bottle collection into one complete system. It adopts a servo piston pump filling system with anti-drip nozzles to ensure accurate and clean filling. All product-contact parts are made of food-grade SUS304 stainless steel.
Equipped with negative ion air bottle cleaning machine, vibratory cap feeding system, and dual capping solutions (screw caps and press caps), the ZONESUN syrup filling line provides a stable, hygienic, and flexible packaging solution. Optional labeling and induction sealing machines can be added to achieve a fully automated syrup filling line.
Technical Specifications
ZS-NIC4 — Negative Ion Bottle Rinsing Machine
- Voltage: 110/220 V 50-60 Hz
- Power: 2.7 kW
- Working Speed: 40-70 Bottles/min (Depending On Bottle Size)
- Suitable Bottle Size: Can Be Customized
- Air Pressure: 0.6-0.8 MPa
- Air Consumption: 6-8 m³/h
- Air suction Capacity: 30 m³/h
- Machine Size: About 2000 × 800 × 1900 mm (L × W × H)
- Package Size: About 1900 × 1020 × 2100 mm (L × W × H)
- Package Weight: About 320 kg
ZS-YT4T-4PXD — Servo Piston Pump Filling Machine
- Voltage & Power: 110/220 V, 50-60 HZ, 2 KW
- Filling Range: 10-180 ml / 30-500 ml / 100-1000 ml / > 1000 ml (Customizable)
- Working Speed: 30-50 BPM
- Hopper Size: 90 L (< 1000 ml Filling Range)
- Filling Pump: Servo Piston Pump
- Air Pressure: 0.6-0.8 MPa
- Filling Accuracy: ±1%
- Filling Nozzle: 4 (Can Be Customized)
- Machine Size: About 2000 × 1050 × 1900 mm
- Packaging Size: About 2070 × 960 × 2010 mm (100-1000 ml)
- Packaging Weight: About 392 kg (100-1000 ml)
ZS-XG16PD-- Automatic Capping Machine
- Working Voltage: AC 110/220 V, 50-60 HZ
- Bottle Height: 50-300 mm
- Cap Diameter: 18-70 mm
- Suitable Cap Type: Screw-on Caps
- Bottle Diameter: 20-160 mm
- Working Speed: 10-25 Bottles/Minute (Based on Cap Size)
- Working Pressure: 0.4-0.6 MPa
- Machine Size: About 2500 × 1050 × 2000 mm
- Package Size: About 2050 × 820 × 1790 mm + About 1900 × 770 × 1780 mm
- Package Weight: About 315 + 250 kg
ZS-XG12U -- Automatic Pressing Machine
- Voltage: 110/220 V, 50-60 HZ
- Power: 2 KW
- Working Speed: About 20-50 pcs/min
- Suitable Cap Diameter: 15-50 mm (Can be customized)
- Suitable Bottle Height: 30-300 mm (Can be customized)
- Suitable Bottle Diameter: 20-100 mm (Can be customized)
- Air Pressure: 0.6-0.8 MPa
- Machine Size: About 2000 × 850 × 1600 mm (L × W × H)
- Package Size: About 2070 × 910 × 1810 mm (L × W × H)
- Package Weight: About 242.5 kg
CONTROL PANEL
Utilizes a swing-arm mounting touch screen panel to deliver a highly convenient, flexible, and intuitive control interface for real-time machine operation.
Utilizes negative ion air rinsing nozzles to effectively remove internal dust from bottles in real time, with nozzle quantity customizable to meet output needs.
Using anti-dripping filling nozzles to achieve precise filling, quantity of filling nozzles is customizable.
Automatically sorts and feeds caps in real time for continuous downstream packaging operations, with the bowl structure fully customized according to specific cap sizes.
Suits screw-on caps to execute reliable tightening in real time, featuring an adjustable working height based on bottle dimensions.
Features a synchronized clamp conveyor belt to securely prevent bottles from falling down, making it perfectly suitable for pressing-type caps.
BOTTLE SORTING
Why choose the ZS-FAL180V10?
- Complete Integrated Line: Unscrambling → Rinsing → Filling → Capping → Collection in one system
- High Precision Servo Piston Pump: ±1% filling accuracy for consistent dosing
- Negative Ion Air Rinsing: Eliminates dust and static inside bottles before filling
- Dual Capping Solutions: Supports both screw caps and press caps
- Food-Grade SUS304 Stainless Steel: All product-contact parts meet hygienic standards
- Anti-Drip Nozzles: Prevents product waste and keeps the line clean
- Vibratory Cap Feeding System: Automatic cap sorting and feeding for uninterrupted production
- Expandable: Optional labeling and induction sealing modules available
Applications
This production line is ideal for manufacturers in the following industries:
- Cosmetics & Personal Care: Face cream, body lotion, hand cream, shampoo, conditioner, shower gel
- Food & Beverage: Sauce, jam, honey, syrup, salad dressing, chili paste
- Pharmaceutical: Ointments, topical creams, gel formulations
- Chemical & Household: Detergent, cleaning gel, lubricant paste
Suitable for round, square, and irregular-shaped bottles and jars in various sizes. Contact us to confirm compatibility with your specific container and material.
