ZONESUN ZS-GDJ8 Semi Automatic Servo Bonbon Chocolate Depositing Filling Machine

ZONESUN ZS-GDJ8 Semi Automatic Servo Bonbon Chocolate Depositing Filling Machine

Description

The ZONESUN ZS-GDJ8 Semi-Automatic Servo Chocolate Depositing Machine is designed for producing chocolate blocks, filled bonbons, nut-mixing chocolates, and other molded products. Equipped with a servo piston depositing system, PLC touchscreen control, and a heated food-grade stainless steel hopper, it ensures precise, consistent depositing with adjustable filling ratios for center-filled designs. It offers a capacity of 20–100 kg/h and supports up to 8 customized depositing nozzles based on mold layout and production needs. Customized depositing molds are available for different shapes and sizes, and the modular design allows integration with other chocolate-processing equipment for a complete production line.

Parameter

• Machine Model: ZS-GDJ8
• Power Supply: 110/220 V, Single Phase, 50/60 Hz (Customizable)
• Production Capacity: 20–100 kg/h
• Recommended Mold Size: 275 × 175 mm / 275 × 135 mm
• Drive System: 4 Sets of 0.4 kW Servo Motors
• PLC Control: Standard DELTA PLC; Siemens PLC Available upon Request
• Piston System: Standard 2 × 8 Sets of Φ20 mm Pistons
• Heating System: Independent Heating Control for Hopper and Filling Valves
• Machine Dimensions (L × W × H): 1260 × 840 × 1660 mm
• Package Weight: Approx. 400 kg

Key Features

• Touchscreen Control Panel: Allows operators to set chocolate depositing parameters and monitor machine operation through an intuitive touchscreen interface.
• Heated Stainless Steel Hopper: The food-grade stainless steel hopper uses electric heating and adjustable temperature control to help maintain stable chocolate conditions during depositing.
• Servo Piston Depositing System: Servo-driven piston control provides precise and consistent chocolate depositing with adjustable filling volumes for different molds and product requirements.
• Customizable Multi-Nozzle Depositing System: Supports up to 8 depositing nozzles, which can be configured according to mold layout and production requirements for efficient multi-cavity filling.
• Customized Depositing Molds: Chocolate depositing molds can be customized separately according to different chocolate shapes, dimensions, cavity layouts, and product designs.
• 4 Sets of Servo Motors: The documented configuration uses four sets of 0.4 kW servo motors to provide controlled motion for the depositing system.
• 2 × 8 Piston System: The standard configuration uses 2 × 8 sets of Φ20 mm pistons, supporting controlled multi-point chocolate depositing.
• Independent Heating Control: The hopper and filling valves feature independent heating control to help maintain suitable chocolate processing conditions throughout production.
• Adjustable Filling Volume: Servo piston control allows depositing volume to be adjusted according to different mold cavity sizes and finished chocolate requirements.
• Adjustable Filling Ratio: For filled chocolate products, the PLC-controlled system allows the filling ratio to be adjusted for different center-filled designs.

Benefits

• 20–100 kg/h Production Capacity — Provides a specified production capacity of 20–100 kg/h, supporting confectionery and small- to medium-scale chocolate production.
• Precise Servo Depositing — Servo-driven piston dosing helps maintain consistent depositing quantities and provides adjustable filling volumes for different chocolate products.
• Adjustable Filling Ratios — The PLC-controlled filling system supports adjustable filling ratios, making the machine suitable for different center-filled chocolate designs.
• Stable Chocolate Temperature — Independent heating control for the hopper and filling valves helps maintain suitable chocolate processing conditions during production.
• Up to 8 Customized Nozzles — The number and arrangement of depositing nozzles can be customized, with the source specifying up to 8 nozzles according to production requirements.
• Efficient Multi-Cavity Depositing — Multiple nozzles can deposit chocolate into several mold cavities simultaneously, improving efficiency compared with single-nozzle depositing.
• Customized Depositing Molds — Molds can be designed according to different chocolate shapes, dimensions, cavity layouts, and finished-product requirements.
• Flexible Mold Compatibility — Recommended mold sizes include 275 × 175 mm and 275 × 135 mm, while customized depositing molds provide additional flexibility.
• DELTA / Siemens PLC Options — Standard configuration uses a DELTA PLC, while a Siemens PLC is available upon request, providing flexibility according to control-system preferences.
• Complete Line Integration Potential — The modular design allows the depositor to be integrated with compatible chocolate-processing equipment rather than operating only as a standalone machine.

Application

Ideal for depositing and molding chocolate blocks, filled bonbons, center-filled chocolates, nut-mixing chocolates, round bonbon-style chocolates, and other compatible molded chocolate products. The ZS-GDJ8 is particularly suitable for confectionery manufacturers requiring adjustable depositing volumes, adjustable filling ratios, customized chocolate molds, and multi-cavity depositing. Up to eight depositing nozzles can be configured according to the mold layout, while customized molds can be supplied for different chocolate shapes and sizes, providing flexibility for producing multiple chocolate designs on the same depositing platform.

Touchscreen Control Panel

Allows operators to set depositing parameters and monitor machine operation through an intuitive touchscreen interface.

Heated Stainless Steel Hopper

The food-grade stainless steel hopper features an electric heating system and adjustable temperature control to maintain stable chocolate conditions during filling.

Servo Piston Depositing System

Servo-driven piston control provides precise and consistent chocolate depositing for adjustable filling volumes.

Customizable Multi-Nozzle Depositing System

Up to eight depositing nozzles can be customized according to mold layout and production requirements for efficient multi-cavity filling.

Why Choose the ZONESUN ZS-GDJ8?

✅ 20–100 kg/h Production Capacity:
The ZS-GDJ8 provides a specified chocolate depositing capacity of 20–100 kg/h, making it suitable for compatible small- to medium-scale chocolate production.

✅ Servo Piston Depositing:
Servo-driven piston control provides precise and consistent chocolate depositing, while allowing filling volumes to be adjusted according to different mold cavity sizes and finished-product requirements.

✅ Up to 8 Customized Depositing Nozzles:
The machine supports up to 8 customized depositing nozzles, with the number and arrangement configurable according to mold layout and production requirements.

✅ Multi-Cavity Chocolate Depositing:
Multiple depositing nozzles can fill several mold cavities during the same cycle, supporting efficient production of molded chocolate products.

✅ Customized Depositing Molds:
Depositing molds can be customized separately according to different chocolate shapes, sizes, cavity layouts, and finished-product requirements.

✅ Heated Stainless Steel Hopper:
The food-grade stainless steel hopper features electric heating and adjustable temperature control to help maintain suitable chocolate conditions during depositing.

✅ Independent Hopper & Valve Heating:
The hopper and filling valves use independent heating control, helping maintain chocolate at suitable processing conditions throughout the product path.

✅ 4 Sets of 0.4 kW Servo Motors:
The documented drive system uses four sets of 0.4 kW servo motors, providing controlled motion for the depositing system.

✅ 2 × 8 Φ20 mm Piston System:
The standard configuration uses 2 × 8 sets of Φ20 mm pistons for controlled multi-point chocolate depositing.

✅ Adjustable Filling Volume:
Depositing volume can be adjusted according to different mold cavity sizes and finished chocolate requirements.

✅ Adjustable Filling Ratio:
For center-filled chocolates, the PLC-controlled system supports adjustable filling ratios, allowing different shell-and-center designs to be produced.

✅ DELTA PLC as Standard:
The standard configuration uses a DELTA PLC for machine control.

✅ Siemens PLC Available Upon Request:
A Siemens PLC can be supplied according to customer requirements.

Ideal Applications

Chocolate Blocks & Bars:
Suitable for depositing chocolate into customized molds for compatible block and bar-style chocolate products.

Filled Bonbons:
Designed for bonbon products requiring controlled chocolate depositing and adjustable filling ratios.

Center-Filled Chocolates:
The adjustable filling-ratio system supports different center-filled chocolate designs.

Nut-Mixing Chocolates:
Suitable for compatible molded chocolate products incorporating nuts or similar inclusions according to the production process.

Round Bonbon Chocolates:
Customized molds can be configured for round bonbon-style products and other shaped chocolates.

Multi-Cavity Chocolate Molds:
Up to eight customized nozzles allow multiple mold cavities to be filled efficiently.

Customized Chocolate Shapes:
Depositing molds can be customized according to different product shapes, dimensions, and cavity layouts. The application graphic on page 3 specifically shows multiple finished forms including chocolate blocks, filled chocolates, and round bonbon-style products.

Different Filling Volumes:
Servo piston control allows depositing volume to be adjusted for different cavity sizes and chocolate product specifications.

Different Center-Filling Ratios:
Suitable for filled chocolates requiring different chocolate-to-center filling ratios.

Small- to Medium-Scale Chocolate Production:
The 20–100 kg/h production capacity makes the machine suitable for compatible confectionery and chocolate manufacturing operations.