ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler with Vision Detection and Recirculating Feeding System

ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler with Vision Detection and Recirculating Feeding System

Description

The ZONESUN ZS-LPR40 Automatic Robotic Bottle Unscrambler automatically organizes randomly loaded empty bottles and delivers them upright to downstream equipment. Using industrial vision and a Delta robotic pick-and-place system, it identifies bottle position and orientation, picks up horizontal bottles, rotates them upright, and places them into individual holders on the output conveyor. Unpicked bottles are automatically detected and recirculated, reducing manual handling and material waste. Suitable for round, square, and irregular-shaped bottles.

Parameter

ZS-LPR40

• Machine Model: ZS-LPR40
• Configuration: Single-Head
• Production Capacity: ≥40 bottles/min
• Applicable Bottle Shapes: Round, Square, and Irregular-Shaped Bottles
• Bottle Width: 60–112 mm
• Bottle Height: 130–330 mm
• Air Pressure: 0.6–0.8 MPa
• Compressed Air Requirement: Dry and Clean Compressed Air
• Power Supply: AC 380 V, 50 Hz, Three Phase
• Power: 4 kW
• Air Consumption: 150 L/min
• Overall Dimensions (L × W × H): 4500 × 4200 × 2400 mm
• Approximate Weight: 1500 kg

ZS-LPR70

• Machine Model: ZS-LPR70
• Configuration: Dual-Head
• Production Capacity: ≥70 bottles/min
• Applicable Bottle Shapes: Round, Square, and Irregular-Shaped Bottles
• Bottle Width: 60–112 mm
• Bottle Height: 130–330 mm
• Air Pressure: 0.6–0.8 MPa
• Compressed Air Requirement: Dry and Clean Compressed Air
• Power Supply: AC 380 V, 50 Hz, Three Phase
• Power: 6 kW
• Air Consumption: 250 L/min
• Overall Dimensions (L × W × H): 5000 × 4200 × 2400 mm
• Approximate Weight: 2000 kg

Key Features

Automatic Bottle Feeding System

Randomly arranged bottles are automatically elevated, separated, and continuously supplied to the vision-guided robotic picking area, reducing manual bottle feeding.

Vision Detection & Positioning System

The industrial vision system detects bottle position and orientation in real time and provides accurate positioning information to guide the robotic pick-and-place system.

Delta Robotic Pick-and-Place System

The Delta robot automatically picks up horizontally oriented bottles, corrects their orientation, rotates them upright, and places them accurately onto the output conveyor.

Automatic Bottle Orientation

The robotic system does more than simply transfer bottles. It automatically corrects bottle orientation and places each container upright before downstream conveying.

Bottle Holder Conveyor System

After orientation, each upright bottle is placed into an individual holder by the robotic arm and securely conveyed toward downstream packaging equipment.

Unpicked Bottle Detection & Rejection

Bottles that are not successfully picked by the robotic system are automatically detected and diverted away from the normal output line.

Bottle Recirculation System

Unpicked bottles are automatically returned to the feeding area for another detection and robotic picking cycle, reducing manual handling and unnecessary bottle waste.

Round, Square & Irregular Bottle Compatibility

The machine supports round, square, and irregular-shaped bottles within the specified dimensional range, providing greater flexibility for different container geometries.

Benefits

Vision-Guided Bottle Orientation

Industrial vision detects the position and orientation of randomly arranged bottles in real time, providing accurate positioning data for robotic handling.

Automatic Horizontal-to-Upright Bottle Handling

The robotic system picks up horizontally oriented bottles and automatically rotates them into an upright position before placing them onto the output conveyor.

Round, Square & Irregular Bottle Compatibility

Suitable for round, square, and irregular-shaped bottles within the documented dimensional range, providing flexibility for production lines handling different bottle geometries.

Automatic Bottle Recirculation

Unpicked bottles are automatically returned to the feeding area instead of requiring manual collection, supporting continuous operation and reducing manual handling.

≥40 Bottles/Min Production Capacity

The ZS-LPR40 single-head configuration provides a production capacity of ≥40 bottles/min.

≥70 Bottles/Min Dual-Head Option

For higher production requirements, the ZS-LPR70 dual-head configuration provides a production capacity of ≥70 bottles/min.

Individual Bottle Positioning

Each upright bottle is placed into an individual holder, helping stabilize the bottle during transfer to downstream equipment.

Reduced Manual Bottle Sorting

Automatic feeding, vision detection, robotic orientation, and bottle recirculation reduce repetitive manual bottle sorting and positioning.

Flexible Bottle Handling

Vision-guided robotic handling provides greater flexibility when working with compatible bottles of different shapes compared with systems designed around a single bottle geometry.

Production Line Integration

Upright bottles can be continuously transferred to downstream filling, capping, labeling, or other packaging equipment, making the machine suitable for integration into complete automatic bottling lines.

Application

Ideal for automatic unscrambling, orientation, and feeding of round, square, and irregular-shaped empty bottles with widths of 60–112 mm and heights of 130–330 mm. The ZS-LPR40 is particularly suitable for automated bottling and packaging lines where randomly loaded or horizontally oriented bottles need to be automatically detected, picked up, rotated upright, positioned in individual holders, and continuously supplied to downstream filling, capping, labeling, or other packaging equipment. Its vision-guided robotic handling and bottle recirculation systems provide a flexible solution for continuous bottle sorting and feeding before subsequent packaging processes.

Automatic Bottle Feeding System

Randomly arranged bottles are elevated, separated and continuously fed into the vision-guided robotic picking area.

Robotic Pick-and-Place System

The Delta robot automatically picks up horizontally oriented bottles, rotates them upright, and places them accurately onto the output conveyor.

Bottle Holder Conveyor System

Upright bottles are placed into individual holders by the robotic arm and conveyed securely to the downstream production line.

Unpicked Bottle Detection & Rejection

Bottles that are not successfully picked are automatically detected and diverted from the output line.

Bottle Recirculation System

Unpicked bottles are automatically returned to the feeding area for another detection and picking cycle, reducing material waste and manual handling.

Vision Detection & Positioning System

The industrial vision system detects bottle position and orientation in real time, providing accurate positioning data for robotic picking.

Why Choose the ZONESUN ZS-LPR40?

✅ Vision-Guided Robotic Picking:
Industrial vision detects bottle position and orientation in real time, allowing the robotic system to locate randomly positioned bottles before picking.

✅ Automatic Bottle Orientation:
The robotic arm does not simply pick and transfer bottles—it corrects their orientation and places them upright before downstream conveying.

✅ Delta Robot Pick-and-Place System:
The Delta robotic system performs bottle picking, orientation correction, rotation, and placement for automated bottle handling.

✅ ≥40 Bottles/Min:
The ZS-LPR40 single-head configuration provides a production capacity of ≥40 bottles/min.

✅ ≥70 Bottles/Min Dual-Head Option:
For higher output requirements, the ZS-LPR70 uses a dual-head configuration with a production capacity of ≥70 bottles/min.

✅ Round Bottle Compatibility:
Suitable for compatible round bottles within the specified dimensional range.

✅ Square Bottle Compatibility:
Supports compatible square bottles, providing greater flexibility than systems designed only for round containers.

✅ Irregular-Shaped Bottle Compatibility:
Vision-guided robotic handling supports compatible irregular-shaped bottles within the specified size range.

✅ 60–112 mm Bottle Width:
Supports bottles with widths from 60 to 112 mm.

✅ 130–330 mm Bottle Height:
Supports bottles with heights from 130 to 330 mm.

✅ Automatic Bottle Recirculation:
Bottles that are not successfully picked are automatically returned to the feeding area for another detection and picking cycle.

✅ Reduced Manual Handling:
Automatic feeding, vision detection, robotic orientation, and recirculation reduce repetitive manual bottle sorting and positioning.

✅ Individual Bottle Holders:
After orientation, each upright bottle is placed into an individual holder for stable downstream conveying.

✅ Complete Bottling Line Integration:
The system can continuously supply upright bottles to compatible filling, capping, labeling, and other downstream packaging equipment.

Ideal Applications

Round Bottles:
Suitable for automatic sorting, orientation, and feeding of compatible round empty bottles.

Square Bottles:
Suitable for square bottle formats requiring automatic orientation before downstream packaging.

Irregular-Shaped Bottles:
The vision-guided robotic system can handle compatible irregular-shaped bottles within the specified dimensional range.

Randomly Loaded Bottles:
Suitable for production environments where empty bottles enter the feeding system in random positions and orientations.

Horizontally Oriented Bottles:
The robotic system can pick horizontally positioned bottles, rotate them upright, and place them into individual holders.

Multi-Shape Bottle Production:
Suitable for production lines handling round, square, and irregular bottle formats rather than relying on a single bottle geometry.

Automatic Filling Lines:
Can continuously supply upright bottles to compatible downstream filling equipment.

Capping & Labeling Lines:
Suitable for integration with downstream capping, labeling, and other bottle packaging equipment.

Complete Bottling Lines:
Can serve as the automatic bottle feeding, sorting, and orientation section at the beginning of a complete bottling production line.