ZONESUN ZS-TB823R Automatic Vial Small Round Bottle Real-Time Print & Apply Labeling Machine

ZONESUN ZS-TB823R Automatic Vial Small Round Bottle Real-Time Print & Apply Labeling Machine

Description

The ZONESUN ZS-TB823R Automatic Real-Time Print & Apply Labeling Machine is designed for high-speed labeling of vials and small round bottles that are difficult to stand upright. It integrates automatic bottle grouping and feeding, real-time variable data printing, label feeding and tensioning, label peeling, and horizontal bottle labeling into one continuous process. Using computer software, operators can edit and print barcodes, QR codes, batch numbers, production information, and other variable data in real time before label application. With a working speed of 60–170 bottles/min, labeling accuracy of ±1 mm, and a standard suitable product diameter of Φ13–21 mm, the machine provides an efficient solution for full-circle or semicircle labeling of small cylindrical containers. 

Parameter

• Model: ZS-TB823R
• Power Supply: 110/220 V, 50–60 Hz
• Working Speed: 60–170 bottles/min
• Labeling Accuracy: ±1 mm
• Suitable Product Diameter: Φ13–21 mm (other sizes require testing)
• Suitable Label Size (W × H): 20–100 × 20–130 mm
• Label Roll Outer Diameter: Φ280 mm
• Label Roll Inner Diameter: Φ76 mm
• Machine Dimensions (L × W × H): About 2100 × 800 × 1400 mm
• Package Dimensions (L × W × H): About 2220 × 930 × 1520 mm
• Package Weight: About 319 kg

Key Features

Touchscreen Control Panel

Allows operators to conveniently set labeling parameters and monitor machine operation, with customizable interface languages for different users.

Computer-Controlled Label Editing

Uses computer software to edit variable label content before printing, allowing production information to be changed according to different labeling requirements.

Automatic Bottle Grouping & Feeding System

Organizes small bottles and feeds them sequentially into the labeling section for continuous production. The feeding structure can be customized according to different compatible product sizes.

Real-Time Label Printing System

Prints variable label information immediately before application, eliminating the need to pre-print all changing production information in advance.

Barcode Printing

Supports real-time printing of compatible barcodes before the label is applied to the product.

QR Code Printing

Supports QR code printing for labels requiring variable identification or traceability information.

Batch Number Printing

Batch numbers can be changed through the computer software and printed in real time according to production requirements.

Production Information Printing

Supports real-time printing of compatible variable production information rather than relying entirely on pre-printed label content.

Label Feeding & Tensioning System

Guides the label web through the machine while maintaining stable tension. An integrated sensor detects label position for accurate and consistent printing and labeling.

Label Peeling Plate

Separates the printed self-adhesive label from its backing liner and positions it for accurate application onto the bottle.

Horizontal Bottle Labeling

Uses horizontal conveying to stabilize small cylindrical bottles during label application, making it especially suitable for products that are difficult to stand upright.

Inclined Bottle Conveyor

Keeps small or unstable bottles positioned to one side during conveying, helping maintain stable bottle movement and accurate label application.

Adjustable Labeling Position

The labeling-head position can be adjusted according to different compatible product sizes and labeling requirements.

Benefits

Real-Time Variable Data Printing

Prints changing information immediately before labeling, making the machine suitable for products requiring batch-specific or product-specific label content.

Printing & Labeling in One Process

Combines variable-data printing and automatic label application within one continuous process, reducing the need for separate pre-printing and labeling operations.

60–170 Bottles/Min

Provides a documented working speed of 60–170 bottles/min, supporting continuous small-bottle labeling production.

±1 mm Labeling Accuracy

Provides a specified labeling accuracy of ±1 mm for compatible bottle and label configurations.

Barcode & QR Code Printing

Supports real-time printing of barcodes and QR codes for compatible identification and traceability applications.

Batch Number Printing

Allows batch information to be updated through computer software and printed directly onto labels during production.

Variable Production Information

Compatible production information can be changed and printed according to different batches or production requirements.

Stable Small-Bottle Handling

Horizontal conveying helps stabilize vials and small cylindrical bottles that are difficult to stand upright during labeling.

Automatic Bottle Feeding

The bottle grouping and feeding system organizes incoming bottles and supplies them sequentially to the labeling section.

Φ13–21 mm Standard Product Diameter

The standard configuration handles compatible products with diameters of Φ13–21 mm. Other sizes require testing.

Flexible Label Size

Supports compatible labels measuring 20–100 mm in width and 20–130 mm in height.

Full-Circle or Semicircle Labeling

The machine is suitable for automatic full-circle or semicircle labeling of compatible small cylindrical containers. 

Adjustable Labeling Position

The labeling head can be repositioned according to compatible product dimensions and required label placement.

Customizable Bottle Feeding Structure

The bottle-feeding structure can be customized according to different compatible product sizes.

Application

Ideal for automatic full-circle or semicircle labeling of vials, small round bottles, and other cylindrical containers that are difficult to stand upright. The ZS-TB823R combines automatic bottle grouping and feeding, horizontal bottle conveying, real-time label printing, label peeling, and automatic label application in one continuous process. Its integrated printing system supports barcodes, QR codes, batch numbers, production information, and other compatible variable label content, making it suitable for applications where label information changes according to products or production batches. The standard machine handles compatible products with diameters of Φ13–21 mm and operates at 60–170 bottles/min with a labeling accuracy of ±1 mm. The source specifically identifies applications in the food, beverage, and cosmetics industries.

Touchscreen Control Panel

Allows easy labeling parameter setting and machine monitoring, with customizable interface languages for different users.

Bottle Grouping & Feeding System

Organizes and feeds bottles in sequence before labeling, with the feeding structure customizable for different product sizes.

Label Feeding & Tensioning System

Guides the label web while maintaining stable tension, with a sensor detecting label position for accurate and consistent printing and labeling.

Label Peeling Plate

Separates the printed label from the backing liner and positions it for accurate application.

Real-Time Label Printing System

Uses computer software to edit label content and prints variable data such as barcodes, QR codes, batch numbers and production information in real time.

Real-Time Label Printing System

Uses computer software to edit label content and prints variable data such as barcodes, QR codes, batch numbers and production information in real time.

Adjustable Labeling Position

Allows the labeling head position to be adjusted according to different product sizes and labeling requirements.

Why Choose the ZONESUN ZS-TB823R?

Real-Time Print & Apply

Combines real-time variable-data printing and automatic label application within one integrated labeling process.

Up to 170 Bottles/Min

Provides a working speed of 60–170 bottles/min, supporting efficient continuous small-bottle labeling.

Barcode Printing

Prints compatible barcodes immediately before label application for products requiring changing identification information.

QR Code Printing

Supports real-time QR code printing for compatible product identification and traceability requirements.

Batch Number Printing

Allows batch numbers to be edited and printed according to different production batches.

Production Information Printing

Supports compatible variable production information that can be updated without relying entirely on pre-printed labels.

Computer-Controlled Label Editing

Operators can use computer software to edit label content according to different production requirements.

Automatic Bottle Grouping & Feeding

Automatically organizes and feeds small bottles sequentially into the labeling section, reducing manual bottle handling.

Horizontal Small-Bottle Labeling

Designed specifically for small cylindrical containers that may be unstable or difficult to stand upright during conventional vertical labeling.

Inclined Bottle Conveyor

Keeps small bottles positioned to one side during conveying for improved stability and consistent label application.

±1 mm Labeling Accuracy

Provides a documented labeling accuracy of ±1 mm under compatible production conditions.

Adjustable Labeling Head

The labeling position can be adjusted according to different product dimensions and labeling requirements.

Customizable Feeding Structure

The bottle grouping and feeding structure can be customized for different compatible product sizes.

Flexible Label Compatibility

Supports labels from 20–100 mm in width and 20–130 mm in height.

Integrated Printing & Labeling

Combining printing and labeling within the same process helps simplify production workflows where variable label information must be generated immediately before application.

Ideal Applications

Vials

Suitable for automatic labeling of compatible small cylindrical vials that are difficult to keep upright during conventional labeling.

Small Round Bottles

Designed for compatible small round bottles requiring stable horizontal conveying during label application.

Φ13–21 mm Cylindrical Products

The standard configuration is suitable for compatible products with diameters from Φ13 to Φ21 mm. Other product sizes require testing.

Full-Circle Labels

Suitable for compatible small cylindrical products requiring full-circle label application.

Semicircle Labels

Can also be used for compatible products requiring semicircle labeling.

Barcode Labels

Suitable for applications where barcode information needs to be printed in real time immediately before labeling.

QR Code Labels

Suitable for products requiring QR codes containing compatible identification or traceability information.

Batch Number Labels

Ideal for production environments where batch numbers change between production runs and need to be printed in real time.

Variable Data Labels

Suitable for labels containing production information or other compatible data that changes according to product or production batch.

Food Products

The supplied documentation identifies the food industry as one of the suitable application areas for the machine.

Beverage Products

Suitable for compatible small cylindrical beverage containers requiring automatic labeling and variable-data printing.

Cosmetic Products

Suitable for compatible small round cosmetic containers requiring horizontal labeling and real-time printed information.