ZONESUN ZS-YCF18K Semi-Automatic Cartridge Vacuum Stoppering Machine

ZONESUN ZS-YCF18K Semi-Automatic Cartridge Vacuum Stoppering Machine

The ZONESUN ZS-YCF18K Semi-Automatic Cartridge Vacuum Stoppering Machine is a compact benchtop solution designed for inserting rubber stoppers into 3–5 mL cartridge vials. Integrating stopper sorting, feeding, vacuum generation, and stoppering mechanisms, the machine helps achieve smooth and consistent stopper insertion at a production capacity of 6–10 pcs/min. Its compact design combines mechanical systems, electrical controls, and vacuum technology in one unit, making it suitable for small-batch production and laboratory applications. The machine can also be placed inside a biosafety cabinet or isolator when required by the application setup.

Parameter

• Machine Model: ZS-YCF18K
• Machine Type: Semi-Automatic Cartridge Vacuum Stoppering Machine
• Applicable Cartridge Vial Size: 3–5 mL
• Production Capacity: 6–10 pcs/min
• Voltage: AC 200 V
• Air Pressure Requirement: >0.6 MPa
• Vacuum Pump Motor Power: 0.98 kW
• Stopper Sleeve Motor Power: 0.4 kW
• Stoppering Rod Motor Power: 0.4 kW
• Overall Dimensions (L × W × H): 615 × 515 × 850 mm
• Net Weight: 100 kg

Key Features

• Vacuum-assisted stopper insertion: Helps guide rubber stoppers into cartridge vials for smooth, consistent placement.
  
• Automatic stopper feeding: A sorting bowl orients stoppers, and a push mechanism transfers them to the stoppering station.
• Touchscreen control panel: Supports operation, parameter adjustment, operating-status monitoring, and alarm indication.
• Dedicated vacuum pump: Generates the vacuum required for the stoppering process.
• Compact benchtop structure: Integrates mechanical systems, electrical controls, and stoppering components for small-scale processing.
• Flexible installation: May be installed within a compatible biosafety cabinet or isolator, subject to available space and process requirements.

Application

Designed for stoppering 3–5 mL RTU (Ready-to-Use) prefilled cartridge vials with rubber stoppers. Suitable for pharmaceutical cartridge processing, laboratory applications, small-batch production, and specialized cartridge packaging operations requiring vacuum-assisted stopper insertion. Its compact benchtop design also allows installation inside a compatible biosafety cabinet or isolator according to specific workspace and process requirements.

Control Panel

Provides convenient operation and parameter adjustment, allowing operators to control the stopper plugging process with ease.

Stopper Plugging Mechanism

Uses vacuum-assisted stoppering to insert rubber stoppers into cartridges, ensuring smooth and consistent stopper placement.

Stopper Sorting Bowl

Organizes and feeds rubber stoppers in the correct orientation, ready for the stopper push mechanism to deliver them to the stopper plugging station.

Stopper Push Mechanism

Pushes rubber stoppers from the vibratory bowl feeding system to the stoppering mechanism for accurate and consistent stopper insertion.

Air Tank

Stores compressed air to provide a stable air supply for pneumatic components, helping ensure smooth and consistent machine operation.

Vacuum Pump

Generates the vacuum required for the plugging process, supporting reliable stopper insertion and stable machine operation.

Why Choose the ZONESUN ZS-YCF18K?

✅ 6–10 pcs/min — Efficient Small-Batch Production: Provides a documented production capacity of 6–10 cartridge vials/min, suitable for laboratory and small-scale processing.

✅ 3–5 mL Cartridge Compatibility — Specialized Application: Specifically designed for 3–5 mL RTU cartridge vials, supporting specialized cartridge stoppering requirements.

✅ Vacuum-Assisted Stoppering — Consistent Insertion: Uses a dedicated vacuum system to support smooth and consistent rubber stopper insertion.

✅ Automatic Stopper Sorting — Organized Feeding: The vibratory sorting bowl automatically arranges rubber stoppers in the correct orientation before feeding.

✅ Stopper Push Mechanism — Accurate Transfer: Transfers rubber stoppers from the sorting bowl to the stoppering station, helping maintain consistent stopper placement.

✅ Integrated Vacuum Pump — Reliable Operation: The 0.98 kW vacuum pump motor generates the vacuum required for the stoppering process.

✅ Touchscreen Control — Convenient Operation: Supports parameter setting, operating-status monitoring, and alarm indication through the control interface.

✅ Compact Benchtop Design — Space Saving: With dimensions of 615 × 515 × 850 mm, the machine is suitable for laboratory workspaces and small production areas.

✅ Biosafety Cabinet Compatibility — Flexible Installation: Can be installed inside a compatible biosafety cabinet or isolator according to the application setup.

✅ Integrated Stopper Feeding System — Reduced Manual Handling: Combines stopper sorting, pushing, and vacuum-assisted insertion in one compact machine.

Ideal Applications

RTU Cartridge Stoppering

Designed for inserting rubber stoppers into 3–5 mL Ready-to-Use cartridge vials.

Pharmaceutical Cartridge Processing

Suitable for pharmaceutical cartridge processing applications requiring consistent rubber stopper insertion.

Laboratory Stoppering

Ideal for laboratory environments requiring controlled cartridge stoppering in small production batches.

Small-Batch Cartridge Production

The production capacity of 6–10 pcs/min supports small-scale cartridge processing and specialized manufacturing operations.

Biosafety Cabinet Installation

Suitable for installation inside compatible biosafety cabinets when required by the process and workspace configuration.

Isolator Installation

Can be placed inside a compatible isolator according to the production environment and installation requirements.