Bottling Solutions

Custom Automatic Bottling & Packaging Solutions

Build a coordinated production line for your products, containers and production goals. ZONESUN integrates bottle feeding, filling, capping, sealing, labeling, coding and end-of-line packaging to match your material characteristics, target output and factory layout.

Explore solutions for food and sauces, cosmetics and personal care, beverages, household chemicals, perfume and fragrance, and vial packaging.

Share your product details, filling volume, bottle and cap samples, required capacity and available space to request a customized line proposal.

  • Food & Sauce Bottling Lines

    Integrated solutions for sauces, honey, oils and condiments, covering preparation, filling, capping, labeling and secondary packaging.

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  • Cosmetics & Personal Care Lines

    Flexible filling and packaging lines for creams, lotions, serums, shampoos and other personal care products.

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  • Beverage Bottling Lines

    Automatic rinsing, filling, capping, labeling and packing systems for water, juice and other beverages.

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  • Household & Chemical Filling Lines

    Configurable filling lines for detergents, cleaners, lubricants, adhesives and corrosive liquid products.

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  • Perfume Production Lines

    Integrated filling, pump insertion, crimping, collar pressing, labeling and cartoning solutions for fragrance products.

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  • Vial Filling & Packaging Lines

    Automated vial handling, filling, stoppering, capping, inspection, labeling and secondary packaging systems.

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Build a Complete Bottling Line

Each module can be configured and integrated according to your product, container, required output and factory layout.

1 Bottle Feeding

Bottle Feeding

Automatically organizes and transfers empty bottles into the production line.

2 Bottle Cleaning

Bottle Cleaning

Removes dust and contaminants before the filling process.

3 Filling

Filling

Dispenses the required product accurately into each container.

4 Cap Feeding and Capping

Cap Feeding & Capping

Feeds, positions and tightens caps for reliable container sealing.

5 Labeling and Coding

Labeling & Coding

Applies labels and prints dates, batch numbers or traceability codes.

6 Inspection

Inspection

Checks filling, capping, labeling and product quality during production.

7 Cartoning and Case Packing

Case Packing

Groups finished products and loads them into cartons or cases.

8 Palletizing

Palletizing

Stacks finished cases for storage, handling and transportation.

  • Compact Bottling Lines

    For startups, laboratories and small-batch production.

  • Inline Automatic Bottling Lines

    Flexible solutions for multiple bottle sizes and product changes.

  • Monoblock Filling & Capping Systems

    Space-saving integrated systems for stable, continuous production.

  • High-Speed Turnkey Production Lines

    Complete automation from bottle feeding to secondary packaging.

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Built Around Your Production Needs

Every bottling line is engineered around your product characteristics, container and closure specifications, required output, automation level and available factory space.

01 — Product Viscosity & Foaming
02 — Container & Closure Specifications
03 — Required Production Capacity
04 — Factory Space & Line Layout
05 — Labeling, Coding & Inspection
06 — Upstream & Downstream Integration

  • 01. Requirement Analysis

    We evaluate your product properties, container specifications, closure type, target output and automation requirements.

  • 02. Sample Testing

    Your product, bottles and caps are tested to confirm the appropriate filling, capping and handling solution.

  • 03. Line Engineering

    Our engineers design the complete process flow, equipment configuration and factory layout for your production needs.

  • 04. Custom Manufacturing

    The machines, fixtures and control system are manufactured and customized according to the approved solution.

  • 05. FAT & Validation

    The complete line is assembled and tested with samples to verify accuracy, speed, stability and product compatibility.

  • 06. Delivery & Support

    We provide shipment coordination, installation guidance, operator training and ongoing technical support.

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  • Complete Line Integration

    Filling, capping, labeling and end-of-line equipment are engineered as one coordinated production system

  • Customized Engineering

    Equipment, fixtures and line layouts are customized for your product, container and production requirements.

  • Factory Testing Before Shipment

    The complete line is assembled and tested with samples to verify accuracy, speed, stability and compatibility.

  • Global Technical Support

    Installation guidance, operator training and ongoing technical support help maintain reliable production.

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Planning an Automated Bottling Line?

Send us your product, container, closure, target output and available factory layout. Our engineers will recommend a suitable machine configuration and complete line solution.