ZONESUN ZS-TB120M Automatic Flat Surface Top Labeling Machine for Box Packaging

ZONESUN ZS-TB120M Automatic Flat Surface Top Labeling Machine for Box Packaging

Description 

The ZONESUN ZS-TB120M is a high-speed automatic flat surface labeling machine with motorized height adjustment. Designed for top-surface labeling on boxes, pouches, cardboard, book, folder and other flat products, it achieves 40–120 pcs/min with ±1 mm accuracy. Featuring PLC touch screen control, recipe storage, and high-precision photoelectric detection, it offers fast changeovers and reliable performance for food, pharmaceutical, cosmetic, electronics, and e-commerce packaging lines.

Parameter

• Model: ZS-TB120M
• Product Size Range: Length (L): 25-300 mm / Width (W): 25-280 mm
• Label Thickness Range: 1-150 mm
• Label Size: Length (L): 25-250 mm / Width (W): 25-120 mm
• Labeling Speed: 40-120 Pcs/min (Subject to label size and product size)
• Labeling Accuracy: ±1 mm
• Control System: PLC + 7-inch color Chinese-English touch screen
• Total Power: 1.2 KW (AC 220V / 50Hz)
• Weight (about): 200 Kg
• Machine Size (L×W×H): 1400 mm × 700 mm × 1500 mm

Key Features

• Motorized Height Adjustment: Built with an automated motorized height-elevation mechanism, making vertical adjustments for products of varying thicknesses fast and effortless.
• High-Speed Top-Surface Labeling: Designed specifically for accurate top-surface label application across flat boxes, pouches, cardboard sheets, books, and folders at speeds of 40–120 pcs/min.
• High-Precision Optical Tracking: Advanced photoelectric detection sensors ensure precise label positioning with a tight accuracy tolerance of $\pm1\text{ mm}$.
• Smart PLC Touchscreen Interface: Features an intuitive digital touchscreen with multi-recipe memory storage, allowing operators to save parameter presets for rapid batch changeovers.
• Versatile Flat-Product Compatibility: Seamlessly accommodates diverse flat container materials including paperboard, plastic films, corrugated boxes, and rigid folders.
• Industrial Line Integration: Built for reliable stand-alone operation or direct integration into existing packaging, filling, and cartoning lines.

Benefits

• Accelerates Batch Changeovers — Motorized height tuning and saved recipe settings eliminate manual trial-and-error during product switches.
• Flawless Label Placement — $\pm1\text{ mm}$ high-precision sensing guarantees straight, bubble-free, and uniform label application across high-volume production runs.
• Boosts Packaging Throughput — Speeds up to 120 pcs/min streamline secondary packaging operations for busy production lines.
• Reduces Operator Errors — PLC touchscreen recipe storage reduces manual input errors and simplifies daily machine operation.
• Broad Product Application — One machine easily handles everything from thin pouches and cardboard sheets to thick shipping boxes and books.

Applications

Perfect for food processors, pharmaceutical packagers, cosmetic brands, electronics assembly plants, and e-commerce fulfillment centers applying top labels onto flat goods. Ideal for labeling cardboard boxes, flat pouches, folded cartons, books, plastic folders, and flat electronic component trays. Suitable for pressure-sensitive adhesive labels on various flat packaging surfaces.

PLC Touch Screen Control

Enabling easy parameter adjustment, one-touch product changeovers, and real-time machine monitoring through the PLC touch screen control system.

Motorized Height Adjustment System

Motorized height adjustment via touchscreen enables quick changeover for different product thicknesses, reducing downtime and ensuring batch-to-batch consistency.

Versatile Flat Surface Application

Specifically designed for flat surfaces, it is widely applicable for top-surface labeling on boxes, caps, pouches, cardboard, and various flat-shaped containers.

High-Precision Photoelectric Detection

Equipped with a high-precision photoelectric sensor for automatic product and label detection, ensuring accurate, bubble-free labeling with no missed labels.

Why Choose the ZONESUN ZS-TB120M?

✅ High-Speed Flat Surface Labeling System — Efficient Top Label Application: Designed for automatic top-surface labeling of boxes, pouches, cartons, books, folders, and other flat products, the machine delivers stable labeling performance with speeds of 40–120 pcs/min for high-efficiency packaging lines

✅ ±1 mm Labeling Accuracy — Precise Positioning Performance: Equipped with high-precision labeling technology to ensure accurate label placement, improving product appearance, brand presentation, and packaging consistency

✅ Motorized Height Adjustment — Flexible Product Adaptation: Features automatic height adjustment to accommodate products with different thicknesses, reducing manual adjustment time and improving production flexibility during product changeovers

✅ PLC Touchscreen Control — Intelligent Operation Management: Advanced PLC control system with an intuitive touchscreen interface allows easy parameter setting, real-time operation monitoring, and simplified machine management for operators

✅ Recipe Storage Function — Fast Product Changeover: Supports saving multiple product parameters, enabling quick recall of labeling settings when switching between different products and reducing setup time during production changes

✅ High-Precision Photoelectric Detection — Reliable Label Placement: Advanced sensor technology accurately detects product position and label gaps, ensuring stable labeling performance and reducing misalignment or missing labels

✅ Wide Product Compatibility — Versatile Labeling Applications: Suitable for various flat products including boxes, pouches, cardboard, books, folders, and electronic packaging, providing a flexible labeling solution for different industries

✅ Automatic Labeling Solution — Reduced Labor Requirements: Automates the labeling process to improve production efficiency, reduce manual workload, and maintain consistent labeling quality across large-volume packaging operations

Ideal Applications

Food & Beverage Packaging: Ideal for labeling boxes, pouches, and flat food packages such as snacks, ready meals, and packaged products requiring clear product identification and branding

Pharmaceutical & Healthcare: Suitable for labeling medicine boxes, medical packaging, and healthcare products requiring accurate label placement and reliable traceability

Cosmetics & Personal Care: Applicable for cosmetic cartons, skincare product boxes, and flat packaging requiring professional labeling appearance and consistent application quality

Electronics & Consumer Products: Designed for labeling electronic accessories, product boxes, manuals, and other flat items requiring precise and efficient label application

E-Commerce & Logistics Packaging: Suitable for online retail packaging, shipping boxes, and warehouse labeling applications where fast and accurate top-surface labeling improves packaging efficiency

Industrial Packaging Lines: Provides a flexible automatic labeling solution for manufacturers integrating labeling processes with filling, packing, and other automated production equipment