Diverse Filling Solutions

  • Liquid Filling Machine

    ZONESUN Liquid filling machines are designed for water, corrosive liquids, essential oils, and more—delivering precise, drip-free filling for clean and efficient production.

  • Paste Filling Machine

    ZONESUN Paste filling machines are ideal for thicker products like shampoo, body wash, and lotions—ensuring smooth, accurate filling without clogging or mess.

  • Powder Filling Machine

    ZONESUN Powder filling machines are built for products like milk powder, spices, and flour—providing precise dosing and dust-free operation for clean, efficient packaging.

  • Granule Filling Machine

    ZONESUN Granule filling machines are perfect for items like rice, seeds, and nuts—offering accurate filling and smooth flow for fast, consistent packaging.

  • Filling and Sealing Machine

    ZONESUN Filling and sealing machines handle products of various types, ensuring accurate filling and secure sealing for fast, reliable packaging.

  • Monoblock Machine

    ZONESUN Monoblock machines combine bottle rinsing, filling, and capping in one unit—ideal for efficient, space-saving production of liquids in clean, automated lines.

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What Is a Filling and Capping Machine?
A filling and capping machine is an essential piece of automated packaging equipment designed to efficiently fill containers with liquids, pastes, powders, or granules, and then seal them with appropriate caps or closures. This integrated solution is widely used across industries such as food & beverage, cosmetics, pharmaceuticals, chemicals, and household care, combining two critical processes into one streamlined system to enhance production efficiency and maintain consistent product quality.
ZONESUN, an ISO 9001-certified packaging machinery manufacturer, offers a complete range of filling and capping machines—from manual and semi-automatic units to fully automated systems—designed to meet diverse production needs. Our solutions handle containers ranging from 30ml to 20L, compatible with glass bottles, plastic containers, aluminum cans, and customized packaging formats.

Precision Filling System
ZONESUN filling systems are designed to accurately dispense product into containers of various shapes and sizes, maintaining dosing precision while optimizing speed and cleanliness.
Filling Capabilities:
Liquid Filling Machines (water, juice, oil, alcohol)
Flow meter filling for high-speed, low-viscosity applications
Overflow filling for consistent liquid levels
Paste Filling Machines (sauce, cream, lotion, toothpaste)
Piston filling with ±0.5% accuracy
Optional heated hopper for hot melt products
Powder Filling Machines (protein powder, milk powder, detergent)
Auger-based dosing with anti-static and dust control
Integrated dust collection system for hygienic operation
Granule Filling Machines (seeds, beans, tea leaves, hardware)
Multi-head weighing systems for speed and precision
Vibration-assisted feeders for smooth product flow

Key Features:
Food-grade stainless steel (SUS304 or SUS316L)
High-accuracy dosing with pumps or pistons (±0.5%)
Drip-proof nozzles with auto-lift mechanisms
Touchscreen control with recipe memory
CE certified, IP65-rated design for industrial environments

Efficient Capping System
After filling, containers are sealed using high-speed capping heads tailored to a wide variety of cap types. ZONESUN capping systems offer both precision and flexibility.
Cap Compatibility:
Screw Caps
Auto torque adjustment (2–30 Nm)
Neck grippers for precise bottle alignment
Snap-On Caps
Pressure-sensitive alignment
Force feedback control (up to 500N)
Pump Heads & Sprayers
Vertical press-fit mechanism
Laser positioning sensors for accuracy
ROPP Aluminum Caps
Automatic cap orientation and feeding
Seam integrity inspection module
Flip-Top & Press-On Closures
Key Features:
Adjustable torque and height (50–300mm)
Automatic cap sorting via bowl feeder
Servo or pneumatic drive (model-dependent)
Quick changeover design (<15 minutes)

ZONESUN AUTOPACK Series
ZONESUN AUTOPACK is our high-performance, fully automated packaging line series built for industrial-grade applications, 24/7 operations, and smart factory integration.
These systems reach speeds of up to 150 containers per minute with 99.8% operational stability, ensuring consistent results in high-throughput environments.
AUTOPACK Highlights:
Integrated filling, capping, labeling, and date coding
Modular architecture (expandable with inspection, leak testing, etc.)
High-speed servo motors (±0.2mm positioning repeatability)
Compatible with conveyors, bottle turntables, and labelers
User-friendly multilingual HMI (English, Chinese, Spanish)
Popular Models:
ZS-AFC32: Automatic Liquid & Spray Bottle Line
30–120 bottles/min capacity
CIP/SIP cleaning options available
ZS-AUTOPACK-PLUS: Custom All-in-One Turnkey Solution
Integrated filling, capping, labeling, and packaging
Space-saving design (up to 30%) with energy recovery features
ZS-FAL180: High-Speed Rotary Paste Filling Line
8-head rotary filler with automatic capping
Optional heated hoppers and viscosity control
All AUTOPACK machines come with a 12-month warranty and lifetime technical support.
Why Choose ZONESUN?
10+ years of expertise in packaging automation
CE and ISO certified equipment, RoHS-compliant
Fast global support with 48-hour spare parts response
OEM & ODM services with custom branding and color options
Trusted by clients in Europe, North America, Southeast Asia, and more
Full-solution provider: from single machines to full factory automation