INTEGRATED FILLING & CAPPING SOLUTIONS

Filling & Capping Machines & Automatic Bottling Systems

Explore ZONESUN integrated filling and capping solutions for liquids, viscous products and a wide range of bottles and containers — from compact fill-and-cap machines to customized automatic bottling lines.
Select a system type or browse all filling and capping machines below.
  • INLINE FILLING & CAPPING

    Flexible inline systems for continuous bottle filling, cap feeding and capping.

  • MONOBLOCK FILL & CAP

    Compact integrated systems combining filling and capping in one machine platform.

  • LIQUID FILLING & CAPPING

    Integrated solutions for water, beverages, oils, cosmetics, detergents and other liquids.

  • VISCOUS FILLING & CAPPING

    Filling and capping systems for sauces, creams, gels, honey and other viscous products.

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  • PRODUCT & FILLING REQUIREMENTS

    Consider product viscosity, filling volume, accuracy, foaming, particles and other filling characteristics.

  • BOTTLE & CONTAINER

    Define container material, shape, size, opening diameter and required production format.

  • CAP & CLOSURE TYPE

    Consider screw caps, press caps, pumps, triggers, droppers and other closure requirements.

  • PRODUCTION CAPACITY

    Match filling heads, capping stations and automation level to your target production output.

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  • FOOD & SAUCE

    Filling and capping solutions for sauces, honey, oils, condiments and other food products.

  • BEVERAGE

    Integrated filling and capping for water, juice, beverages and other drink products.

  • COSMETICS & PERSONAL CARE

    Solutions for creams, lotions, shampoo, serums, oils and personal care products.

  • PHARMACEUTICAL

    Filling and closure systems for vials, oral liquids and other pharmaceutical products.

  • HOUSEHOLD & CHEMICAL

    Filling and capping solutions for detergents, cleaners and household chemical products.

  • INDUSTRIAL PRODUCTS

    Customized filling and closure systems for oils, chemicals and other industrial products.

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FROM FILLING & CAPPING TO A COMPLETE AUTOMATIC BOTTLING LINE


ZONESUN can integrate filling and capping with bottle feeding, bottle cleaning, cap feeding, labeling, coding, conveying and end-of-line packaging to build a customized automatic bottling line for your product, container, closure and target output.

Bottle Feeding → Bottle Cleaning → Filling → Cap Feeding → Capping → Labeling → Coding → Case Packing

  • Multiple Filling Technologies

    Solutions for liquids, viscous products, powders and granules.

  • Flexible Customization

    Configure filling range, nozzle quantity and machine layout.

  • Easy Line Integration

    Connect with bottle feeding, capping, labeling and packaging equipment.

  • Complete Production Solutions

    Scale from a standalone filler to a fully automated bottling line.

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Filling Machine FAQ

Frequently Asked Questions

1. What filling machine is suitable for my product?

The right filling machine depends on your product's viscosity, flow characteristics, filling volume, container type and required production capacity. ZONESUN offers filling solutions for liquids, viscous products, powders and granules.

2. Which filling machine is best for viscous liquids?

Piston filling machines are commonly used for viscous products such as sauces, honey, creams and pastes. The optimal filling system depends on viscosity, filling volume, particulates and production requirements.

3. How accurate are automatic filling machines?

Filling accuracy depends on the filling technology, product characteristics, dosing range and machine configuration. Servo-controlled and other precision filling systems can provide consistent dosing when properly matched to the application.

4. Can one filling machine handle different bottle sizes?

Yes. Many ZONESUN filling machines can be configured for different container sizes by adjusting guide rails, filling nozzles, filling parameters and other changeover components. The exact range depends on the machine and container design.

5. How many filling heads do I need?

The required number of filling heads depends on your target output, filling volume, product characteristics and filling cycle time. ZONESUN can configure single-head or multi-head systems according to your production capacity.

6. Can ZONESUN integrate the filler into a complete bottling line?

Yes. Filling machines can be integrated with bottle feeding, capping, sealing, labeling, coding and packaging equipment to create a customized automated bottling line.

COMPLETE BOTTLING SOLUTIONS

Need More Than a Filling Machine?

ZONESUN can integrate filling, capping, sealing, labeling, coding and packaging equipment into a customized automated production line.