ZONESUN ZS-AFS20D Automatic Rotary Hidden Tea Cup & Coffee Powder Cup Filling and Sealing Machine

ZONESUN ZS-AFS20D Automatic Rotary Hidden Tea Cup & Coffee Powder Cup Filling and Sealing Machine

Description

The ZONESUN ZS-AFS20D automatic rotary hidden tea cup filling and sealing machine is designed for automated packaging of tea, coffee powder, and other granular products into paper cups. It integrates cup dropping, quantitative filling, film feeding, heat sealing, and rotary indexing in a compact system. The filling station dispenses preset doses, while the sealing station completes packaging with minimal manual intervention. The rotary turntable ensures smooth cup transfer between stations for efficient, consistent production. Ideal for hidden tea cups, coffee cups, and customized cup packaging applications.

Parameter

• Machine Model: ZS-AFS20D
• Application: Disposable Paper Cups with Tea / Powdered Material Inside the Bottom
• Filling Range: 2–20 g
• Filling Accuracy: ±0.1 g
• Production Capacity: 1200–1500 Cups/Hour
• Main Power: 2.2 kW
• Voltage: 220 V / 380 V
• Compressed Air Pressure: 0.5–0.75 MPa
• Air Consumption: 0.4 m³/min
• Machine Size (L × W × H): 120 × 110 × 190 cm
• Machine Weight: 400 kg
• Interface Language: English + Chinese

Key Features

• Automatic Cup Dropping System: Automatically separates nested paper cups and places them individually into the rotary holders for stable and continuous cup feeding.
• Quantitative Filling System: Precisely dispenses a preset amount of tea or compatible material into each cup, with no-cup-no-filling control to reduce material waste.
• Sheet-Film Placement Mechanism: Automatically separates and positions individual filter membranes inside each cup before the sealing process.
• Rotary Multi-Station Heat Sealing: Adjustable constant-temperature sealing head securely heat-seals the filter membrane inside the paper cup, enclosing the product at the bottom.
• Rotary Indexing System: Precisely transfers cups between cup dropping, filling, film placement, and sealing stations for synchronized automatic operation.
• No-Cup-No-Filling Control: Automatically prevents material dispensing when no cup is detected, helping reduce unnecessary product loss.
• Stainless Steel Machine Structure: Durable stainless steel machine body provides easy cleaning, stable operation, and reliable daily production.

Benefits

• Fully Automated Cup Processing — Integrates cup dropping, quantitative filling, filter membrane placement, heat sealing, and cup transfer into one continuous process.
• Precise Product Dosing — Provides a 2–20 g filling range with ±0.1 g accuracy for consistent product quantities.
• Efficient Production — Supports approximately 1200–1500 cups/hour for continuous hidden tea cup manufacturing.
• Reliable Internal Sealing — Constant-temperature heat sealing securely fixes the filter membrane inside the cup and encloses the tea or powder at the bottom.
• Reduced Material Waste — No-cup-no-filling control prevents unnecessary dispensing when a cup is not present.
• Stable Rotary Processing — Multi-station rotary indexing accurately transfers each cup between processing stations.
• Reduced Manual Handling — Automatic cup feeding, filling, membrane placement, and sealing minimize repetitive operator involvement.

Application

Ideal for automated filling and internal filter membrane sealing of hidden tea cups and other compatible disposable paper cups. Suitable for tea, coffee powder, and other compatible granular or powdered materials that need to be filled into the bottom section of the cup and enclosed with a filter membrane inside the cup.

Automatic Cup Dropping System

Automatically separates nested cups and places them individually into the rotary holders, ensuring stable and continuous cup feeding.

Quantitative Filling System

Precisely dispenses a preset amount of tea into each cup, with no-cup-no-filling control to reduce material waste.

Sheet-film placement mechanism

Automatically separates and positions individual sealing films over each cup, preparing them for accurate and efficient heat sealing.

Rotary Multi-Station Heat Sealing

The adjustable constant-temperature sealing head securely heat-seals the filter membrane inside the paper cup, enclosing the tea leaves at the bottom for reliable and consistent sealing.

Rotary Indexing System

Transfers cups precisely between dropping, filling, film feeding, and sealing stations for smooth and synchronized automatic operation.

Electrical cabinet

Integrates the machine's electrical controls and protection components for stable operation, coordinated automation, and convenient maintenance.

Why Choose the ZONESUN ZS-AFS20D?

✅ 1200–1500 Cups/Hour — Efficient Hidden Tea Cup Production: Designed for automated production, the ZS-AFS20D integrates multiple processing stations to achieve approximately 1200–1500 finished cups per hour.

✅ 2–20 g Quantitative Filling — Precise Product Dosing: The filling system accurately dispenses preset amounts of tea, coffee powder, or compatible material with ±0.1 g filling accuracy, helping maintain consistent product quantities.

✅ Automatic Cup Dropping — Continuous Cup Feeding: Nested disposable paper cups are automatically separated and individually placed into the rotary holders, reducing manual cup loading and maintaining continuous production.

✅ Automatic Filter Membrane Placement — Accurate Film Positioning: Individual filter membranes are automatically separated and positioned at the required location inside each cup before entering the heat-sealing station.

✅ Internal Heat Sealing — Secure Hidden Tea Packaging: The adjustable constant-temperature sealing head heat-seals the filter membrane inside the paper cup, securely enclosing the tea leaves or other material at the bottom rather than sealing the top opening of the cup.

✅ No-Cup-No-Filling — Reduced Material Waste: The filling system automatically stops dispensing when no cup is detected, helping prevent unnecessary material loss during continuous production.

✅ Multi-Station Rotary Design — Synchronized Automatic Processing: Rotary indexing accurately moves each cup between dropping, filling, membrane placement, and sealing stations for smooth and coordinated operation.

Ideal Applications

Hidden Tea Cups: Ideal for disposable paper cups with tea material enclosed beneath a filter membrane inside the bottom of the cup.

Loose Leaf Tea: Suitable for compatible loose tea materials that can be quantitatively filled into the bottom section of paper cups before internal membrane sealing.

Coffee Powder Cups: Applicable for compatible coffee powder products requiring measured filling and filter membrane sealing inside disposable cups.

Tea Powder Products: Suitable for compatible powdered tea products requiring precise 2–20 g dosing and automated internal sealing.

Granular Beverage Ingredients: Can be used for compatible granular beverage materials that are suitable for the machine's quantitative filling system and internal filter membrane packaging.

Customized Hidden Cup Products: Suitable for manufacturers developing customized disposable cup products where tea, coffee, or other compatible material is pre-packed inside the bottom of the cup, allowing the consumer to prepare the beverage directly in the cup.