ZONESUN ZS-FAL180V5 Automatic Cartoning and Case Packing Line

ZONESUN ZS-FAL180V5 Automatic Cartoning Case Packing & Sealing Line

The ZONESUN ZS-FAL180V5 is a fully automatic end-of-line packaging system integrating cartoning, carton conveying and stacking, case erecting, case packing, and case sealing. Designed for continuous automated production, it reduces manual handling while improving packaging efficiency and consistency. The complete line can be customized according to product size, carton specifications, packing patterns, production speed, and factory layout.

Automatic Packaging Process

Product Cartoning → Carton Conveying → Carton Stacking → Case Erecting → Case Packing → Case Sealing → Finished Case

Key Features

• Integrated End-of-Line Automation — Combines cartoning, stacking, case forming, case packing, and sealing in one continuous system.
• Automatic Case Packing — Transfers and loads grouped cartons into corrugated cases with reduced manual handling.
• Dual Cartoning Configuration — Supports efficient upstream cartoning for higher production capacity.
• Stable Case Sealing — Automatically seals the top and bottom of filled cases for consistent finished packaging.
• Customizable Line Layout — Configuration can be adapted to different products, cartons, cases, speeds, and factory layouts.

Automatic Packaging Process

Product Cartoning → Carton Conveying → Carton Stacking → Case Erecting → Case Packing → Case Sealing → Finished Case

CARTONER

Designed for rapid, continuous product loading into cartons. Fast changeovers between product types and carton sizes reduce downtime.

CONVEYOR

Provides precise conveyor-speed control to optimize throughput and minimize product damage.

STACKER

Automatically accumulates and stacks filled cartons. The number of cartons per stack can be configured through the control panel.

CASE ERECTOR

Automatically erects corrugated cases from flat blanks to supply the case packer continuously.

CASE PACKER

Uses a pusher mechanism to load cartons gently into cases and prevent product damage.

CASE SEALER

Applies tape to the top and bottom case flaps for a secure, tamper-evident seal.

Why choose the ZONESUN ZS-FAL180V5？

The ZONESUN ZS-FAL180V5 provides a complete end-of-line packaging solution by integrating cartoning, carton stacking, case erecting, case packing, and case sealing into one automated system. Its modular design helps reduce manual handling, improve packaging consistency, and support continuous production. The line can also be customized according to product dimensions, carton and case sizes, packing patterns, required output, and factory layout, making it suitable for a wide range of industrial packaging applications.