ZONESUN ZS-FSCS05 High-Accuracy Automatic Vision Counting Machine for Small Parts

Description

The ZONESUN ZS-FSCS05 High-Accuracy Automatic Vision Counting Machine is designed for fast and precise counting of fasteners, connectors, terminals, capacitors, buttons, seeds, medicine, steel beads, and other small parts. Using an industrial vision camera and high-precision vision counting system, it provides 99.99% counting accuracy with no negative error. The dual-stage feeding system, enclosed inspection area, low-drop structure, and integrated conveyor help maintain stable material flow while reducing product damage. It can also connect with tubular film, premade pouch, and VFFS packaging machines for automated counting and packaging. 

Parameter

• Parameter: ZS-FSCS05
• Size Range: Cube: L2–30 mm; Cuboid/Cylinder: Φ≤20 mm, L≤50 mm
• Accuracy: 99.99%, No Negative Error
• Pack Qty: ≥100 pcs
• Power / Air: 220V, 50Hz, 0.4 kW / 0.5–0.6 MPa
• Efficiency: Φ10 mm, 1000 pcs: 3–4 packs/min; Φ25 mm, 200 pcs: 3–4 packs/min
• Suitable Materials: Fasteners, connectors, cold press terminals, capacitors, zipper, buttons, seeds, medicine, blood collection needles, steel beads, etc.
• Packaging Machine: Tubular Film, Pre-made Pouch, VFFS
• Dimensions: 1180 × 600 × 970 mm

Key Features

• Industrial Touchscreen Control: Allows operators to set counting parameters and monitor real-time counts, production data, and machine status through an intuitive touchscreen interface.
• High-Precision Vision Counting System: Uses machine vision to automatically detect and count small parts as they pass through the inspection area, providing fast and non-contact counting.
• Industrial Vision Camera: Captures high-speed images of passing parts for real-time recognition and accurate quantity calculation.
• Enclosed Vision Inspection Area: Helps reduce interference from ambient light while providing a controlled environment for more stable vision recognition and counting.
• Dual-Stage Feeding System: Combines bulk feeding and fine feeding with intermediate material buffering to maintain controlled product flow for accurate counting and efficient batch dispensing.
• Automatic Conveyor Feeding System: Continuously transports parts through the vision counting area for stable product movement and efficient detection.
• Low-Drop Design: Reduces product falling height to help protect plastic parts, fasteners, and other compatible components from impact damage during counting and discharge.
• Batch & Total Counting: Supports preset batch quantity counting for packaging applications as well as total quantity monitoring for production statistics.
• Automatic Packaging Integration: Can connect with vertical packaging machines or premade pouch packaging machines for automatic counting and downstream bag packaging.

Benefits

• 99.99% Counting Accuracy — The high-precision vision system provides a specified counting accuracy of 99.99% with no negative error, helping maintain consistent batch quantities.
• Non-Contact Vision Counting — Machine vision detects and counts products without conventional mechanical counting contact, making the system suitable for a wide variety of compatible small parts.
• Controlled Dual-Stage Feeding — Bulk feeding, fine feeding, and intermediate buffering help regulate material flow as the target batch quantity is approached.
• Reduced Product Drop Height — The low-drop structure helps reduce impact on plastic parts, fasteners, and other compatible products during counting and discharge.
• Stable Vision Recognition — The enclosed inspection area helps reduce interference from surrounding light for more stable image recognition.
• Real-Time Production Monitoring — Operators can view counting data, production information, and machine status directly through the touchscreen.
• Multiple Material Compatibility — One machine can handle different compatible products in separate production runs, providing flexibility for factories packaging multiple small-part products.
• Batch & Total Quantity Monitoring — Supports preset batch quantities for packaging while also monitoring total production quantities.
• Compact Machine Structure — The documented machine dimensions are 1180 × 600 × 970 mm, providing a relatively compact counting module for packaging-line integration.
• Flexible Packaging Integration — Compatible with tubular film, premade pouch, and VFFS packaging systems for automatic counting and packaging applications.

Application

Ideal for high-accuracy batch counting of fasteners, screws and compatible hardware parts, connectors, cold press terminals, capacitors, zippers, buttons, seeds, medicine, blood collection needles, steel beads, plastic components, and other small parts. The ZS-FSCS05 is suitable for industrial hardware, electronics, medical, pharmaceutical, agricultural, and small-component packaging applications, and can be integrated with compatible tubular film, premade pouch, VFFS, and other automatic packaging equipment to create an automated counting, batching, and bagging production system.

Industrial Touchscreen Control

Set counting parameters and monitor real-time counts, production data, and machine status through the intuitive touchscreen interface.

High-Precision Vision Counting System

Uses machine vision to automatically detect and count small parts as they pass through the inspection area, providing fast, non-contact counting.

Industrial Vision Camera

Captures high-speed images of passing parts for real-time recognition and accurate counting.

Enclosed Vision Inspection Area

Helps reduce interference from ambient light while providing a controlled environment for stable vision counting.

Dual-Stage Feeding System

Combines bulk feeding and fine feeding with intermediate material buffering to provide controlled product flow for accurate counting and efficient batch dispensing.

Automatic Conveyor Feeding System

Continuously transports parts through the vision counting area for stable and efficient detection.

Why Choose the ZONESUN ZS-FSCS05?

✅ 99.99% High-Accuracy Counting:
The ZS-FSCS05 uses a high-precision vision counting system with a documented accuracy of 99.99% and no negative error, helping maintain consistent quantities in batch packaging.

✅ Industrial Vision Camera:
The industrial camera captures high-speed images of passing products and provides real-time visual data for recognition and accurate quantity calculation.

✅ Non-Contact Vision Counting:
Products are detected and counted through machine vision rather than conventional mechanical counting contact, providing flexible counting for different compatible small parts.

✅ Dual-Stage Feeding System:
Bulk feeding and fine feeding work with intermediate material buffering to control product flow, especially as the machine approaches the preset target quantity.

✅ Enclosed Vision Inspection Area:
The enclosed inspection section shields the vision system from surrounding light interference, creating a more controlled environment for stable recognition and counting.

✅ Low-Drop Material Protection:
The low-drop design reduces product falling height to help protect compatible plastic parts, fasteners, and other components from impact damage during counting and discharge.

✅ Integrated Horizontal Conveyor:
The built-in horizontal conveyor provides smoother product transfer and discharge while helping reduce unnecessary drops during the counting process.

✅ Batch & Total Counting:
The machine supports preset batch quantity counting for packaging as well as total quantity monitoring, making it suitable for both automatic packaging and production statistics.

✅ Flexible Product Size Range:
The documented range supports cube products from L2–30 mm and compatible cuboid/cylindrical products up to Φ20 mm in diameter and 50 mm in length.

✅ 3–4 Packs/Min Reference Efficiency:
The documented reference efficiency is 3–4 packs/min for Φ10 mm products at 1000 pcs per pack, and 3–4 packs/min for Φ25 mm products at 200 pcs per pack.

✅ Multiple Material Compatibility:
The system can process compatible fasteners, connectors, terminals, capacitors, buttons, seeds, medicine, steel beads, and other small components in separate production runs.

✅ Automatic Packaging Integration:
The counting machine can connect with tubular film, premade pouch, and VFFS packaging equipment, allowing counting and downstream packaging to be combined into an automated production system.

Ideal Applications

Fasteners & Screws:
Suitable for high-accuracy batch counting of compatible screws, fasteners, and similar hardware components.

Connectors & Cold Press Terminals:
Suitable for electrical connectors and cold press terminals requiring preset quantity counting before packaging.

Capacitors & Electronic Components:
Can be used for compatible capacitors and other small electronic components requiring non-contact counting.

Buttons & Zipper Components:
Suitable for compatible garment accessories and small components requiring batch counting.

Seeds:
Suitable for compatible seeds requiring preset quantity counting and downstream packaging.

Medicine:
The original specification includes medicine among the suitable materials for vision counting.

Blood Collection Needles:
The documented suitable materials also include blood collection needles for compatible counting applications.

Steel Beads:
Suitable for compatible steel beads and other small industrial components.

Plastic Components:
The low-drop design helps reduce falling impact when counting compatible plastic parts.

Multi-Product Small Parts Packaging:
One machine can handle different compatible small products in separate production runs, providing flexibility for manufacturers with multiple SKUs.

Automatic Counting & Bagging Lines:
Can integrate with compatible tubular film, premade pouch, and VFFS packaging machines to create an automatic counting and bagging solution.