ZONESUN ZS-LPH200 Automatic Bottle Flipping and Unscrambling Machine with Elevator

ZONESUN ZS-LPH200 Automatic Bottle Flipping and Unscrambling Machine with Elevator

Description

The ZONESUN ZS-LPH200 Automatic Bottle Flipping and Unscrambling Machine with Elevator integrates bulk bottle feeding, bottle lifting, rotary sorting, and automatic bottle orientation into one coordinated process. With a documented processing capacity of at least 200 bottles/min, the machine automatically arranges bottles with their openings facing upward before transferring them to the downstream conveyor for filling and capping. The bottle elevator provides a continuous bottle supply, while the rotating unscrambling system organizes randomly placed bottles into the required orientation. Automatic bottle replenishment when bottles are insufficient and automatic shutdown when bottle accumulation occurs help support continuous production.

ZS-LPH200 Bottle Unscrambler

• Power Supply: 380 V, 50 Hz
• Power: 1 kW
• Bottle Holder Diameter: Φ980 mm
• Rotation Speed: 0–16 rpm
• Production Capacity: ≥200 bottles/min
• Suitable Bottle Size: 60 ml (Φ20.8 × 110.4 mm)
• Dimensions (L × W × H): About 2820 × 2240 × 2685 mm
  

ZS-SLJ5 Bottle Elevator

• Power Supply: 220 V, 50 Hz
• Suitable Bottle Type: 60 mL bottle (Φ20.8 × 110.4 mm)
• Machine Dimensions (L × W × H): 2035 × 1339.51 × 717 mm

Key Features

Integrated Bottle Elevator and Unscrambler: Combines bottle storage, lifting, rotary sorting and orientation in one coordinated system, reducing separate manual bottle-handling steps.

High-Speed Bottle Processing: Supports a documented processing capacity of ≥160 bottles/min, making it suitable for high-throughput bottle feeding applications.

Automatic Bottle Flipping and Orientation: Corrects bottle orientation so that the openings face upward before bottles are transferred to the downstream conveyor.

Bottle Hopper for Bulk Storage: Stores bulk bottles and supplies them to the elevator, helping reduce frequent manual bottle replenishment.

Rotary Bottle Feeding and Sorting Plate: Distributes bottles and guides them toward the sorting mechanism to support orderly feeding and discharge.

Adjustable Bowl Rotation Speed: The unscrambling bowl operates at a documented speed of 0–9 rpm, allowing adjustment of the rotary system's operating speed.

Automatic Bottle Replenishment: Activates bottle lifting and feeding when the bottle supply is insufficient, helping maintain a continuous supply to the unscrambler.

Automatic Shutdown for Bottle Accumulation: Stops the machine when bottle accumulation is detected, helping prevent excessive bottle buildup.

Intuitive Control Panel: Allows operators to adjust operating parameters and monitor the bottle unscrambling process.

Electrical Control Cabinet: Houses the electrical components and control system that coordinate the elevator, rotary sorting system and bottle orientation process.

Benefits

High-Speed Bottle Handling — A documented capacity of at least 160 bottles/min supports efficient bottle preparation before filling and capping.

Consistent Upright Bottle Orientation — Automatically corrects bottle direction so that openings face upward, preparing containers for subsequent production processes.

Reduced Manual Labor — Automates bottle lifting, sorting and orientation, reducing the need for operators to arrange bottles individually.

Continuous Bottle Supply — The hopper and elevator work together to feed bottles into the unscrambling system, helping maintain a steady supply.

Improved Feeding Organization — The rotary sorting plate distributes bottles toward the orientation mechanism for orderly bottle movement.

Bottle Accumulation Protection — Automatic shutdown helps prevent continued operation when excessive bottle accumulation is detected.

Flexible Operating Adjustment — The adjustable bowl rotation speed allows operators to configure the rotary system's operating speed according to production requirements.

Convenient Production Line Integration — Transfers correctly oriented bottles to a downstream conveyor for filling, capping and other compatible packaging operations.

Control Panel

Provides intuitive machine operation and allows operators to adjust operating parameters and monitor the bottle unscrambling process.

Bottle Hopper

Stores bulk bottles and supplies them to the elevator system, supporting continuous bottle feeding and reducing manual handling.

Bottle Elevator

Lifts bottles from the hopper to the unscrambling system, ensuring a steady supply of bottles for continuous operation.

Bottle Feeding & Sorting Rotary Plate

Rotates to distribute bottles evenly and guide them toward the sorting mechanism, supporting smooth and orderly bottle feeding.

Automatic Bottle Unscrambling & Orientation System

Automatically sorts and orients bottles with their openings facing upward, then transfers them in an orderly sequence to the conveyor for downstream filling and capping.

Electrical Control Cabinet

Integrates the machine’s electrical components and control system to coordinate operation and support stable, automated bottle handling.

Why Choose the ZONESUN ZS-LPH200?

✅ ≥160 Bottles/Min — High-Speed Processing: Designed for high-throughput bottle handling, the ZS-LPH200 automatically sorts and orients bottles before downstream filling and capping.

✅ Integrated Elevator — Continuous Bottle Feeding: The elevator transfers bottles from the hopper into the unscrambling bowl, helping maintain a steady supply and reduce manual handling.

✅ Automatic Bottle Flipping — Correct Upright Orientation: The orientation mechanism redirects bottles as required so that their openings face upward before discharge.

✅ Rotary Sorting System — Orderly Bottle Movement: The rotating bowl distributes bottles and guides them toward the orientation mechanism for organized feeding.

✅ Automatic Replenishment — Maintained Bottle Supply: The system activates bottle lifting and feeding when the bottle supply becomes insufficient, supporting continuous operation.

✅ Automatic Shutdown — Bottle Accumulation Protection: The machine stops automatically when bottle accumulation is detected, helping prevent excessive bottle buildup.

✅ Adjustable Bowl Speed — Flexible Operation: The documented 0–9 rpm bowl rotation speed provides adjustment flexibility for the rotary sorting process.

✅ Ready for Filling and Capping Lines — Automated Workflow: Correctly oriented bottles are transferred to the downstream conveyor for subsequent filling, capping and other compatible packaging operations.

Ideal Applications

Plastic Bottle Feeding: Suitable for automatically feeding and orienting compatible plastic bottles before filling and capping.

Small-Bottle Packaging: Designed for bottle-handling applications involving small plastic containers, subject to confirmation of bottle dimensions and compatibility.

Liquid Filling Lines: Prepares and transfers correctly oriented bottles to compatible liquid filling equipment.

Bottle Capping Lines: Supplies upright bottles to downstream capping equipment as part of an automated bottling workflow.

Automated Bottling Production: Suitable for production lines that require automatic bottle storage, lifting, sorting and orientation.

Integrated Packaging Systems: Can be incorporated into compatible production lines with filling, capping, labeling and other downstream packaging equipment.