ZONESUN · CUSTOM BOTTLING SOLUTIONS

Automatic Bottling Lines, Built Around Your Product Custom Automatic Bottling Lines

From filling and capping to labeling and end-of-line packaging, we configure a complete line around your product, bottle, target output and factory layout. Filling, capping and labeling configured for your product, bottle and production goals.

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Your product. Your bottle. Your production goals.

Automatic bottling and packaging line concept

COMPLETE LINE WORKFLOW

How the Bottling Line Works

Each process can be configured for your liquid, bottle, cap and production requirements.

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Bottle Feeding

Loads and transfers empty bottles into the production line.

Liquid Filling

Fills each bottle according to the selected filling volume.

Cap Feeding

Sorts and continuously supplies compatible caps.

Automatic Capping

Places and tightens caps with consistent performance.

Labeling

Applies labels according to the bottle and label format.

Date Coding

Prints dates, batch numbers or traceability codes.

Quality Inspection

Optional systems inspect filling, caps and labels.

Product Collection

Collects or transfers finished bottles for final packaging.

CUSTOMIZED SOLUTION PROCESS

How We Customize Your Line

ZONESUN develops the line around your actual product, packaging and output goals.

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STEP 01

Share Requirements

Provide your product, containers and target output.

STEP 02

Send Samples

Send bottles, caps and labels for technical evaluation.

STEP 03

Solution Design

We select and configure the required equipment.

STEP 04

Layout Confirmation

Confirm the line direction, dimensions and workflow.

STEP 05

Production & FAT

The complete line is assembled and tested before shipment.

STEP 06

Delivery & Support

Installation guidance and technical support are provided.

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What Are You Packaging?

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Liquid product filling and bottling solutions

Liquid Products

Solutions for beverages, oils, detergents and other free-flowing liquids.

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Viscous product filling and packaging solutions

Viscous Products

Solutions for sauces, honey, creams, lotions and other viscous products.

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Powder and granule filling and packaging solutions

Powder & Granules

Dosing and packaging systems for powders, grains and granulated products.

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Custom bottling solutions for special containers

Custom Packaging Projects

Custom systems for special containers, pumps, sprays and closures.

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Automatic Bottling Solutions by Industry

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Food and sauce automatic bottling line

Food & Sauce Bottling Lines

Integrated lines for sauces, honey, oils and condiments.

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Cosmetics and personal care filling line

Cosmetics & Personal Care Lines

Flexible lines for creams, lotions, serums and shampoos.

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Automatic beverage bottling line

Beverage Bottling Lines

Automatic rinsing, filling and packaging for beverages.

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Household and chemical filling line

Household & Chemical Lines

Configurable lines for detergents, cleaners and chemicals.

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Perfume and fragrance filling line

Perfume & Fragrance Lines

Filling, crimping and packaging systems for fragrances.

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Vial filling and packaging line

Vial Filling & Packaging Lines

Automated vial filling, capping, inspection and labeling.

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ZONESUN automatic bottling line engineering and commissioning

ENGINEERED FOR YOUR PRODUCTION

From Engineering to Commissioning

We integrate, test and deliver a production-ready bottling line based on your containers, target output and factory conditions.

01

Engineering Confirmation

Machine configuration and line layout confirmed before production.

02

System Integration

Individual machines are connected into one coordinated line.

03

Factory Testing

The complete system is tested with customer samples before shipment.

04

Commissioning & Support

Installation guidance, training and after-sales support are provided.

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Complete Bottling Line Solutions

ZONESUN Advanced Automatic Packaging & Production Solutions. From bottle washing and drying to conveyors and unscramblers, We offers high-efficiency equipment tailored for the cosmetic, pharmaceutical, and food industries to optimize your manufacturing workflow.

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Monoblock Packaging Solutions

ZONESUN Monoblock Packaging Solutions: High-precision automatic filling, capping, and sealing machines for pharma, cosmetics, and food. Optimize your production with our compact, all-in-one industrial equipment.Enhance your production efficiency with custom pouch filling, clamshell box packing, and vial packaging technology designed for durability and accuracy.

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Packaging Machines for Line Integration

EXPLORE ALL MACHINES
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EXPLORE ALL MACHINES

ABOUT ZONESUN

Built for Complete
Packaging Automation

ZONESUN designs and manufactures equipment for customized bottling and packaging lines. We integrate filling, capping, labeling and end-of-line packaging around your product, container, output and factory layout.

  • 56+ Engineers for Custom Line Design Engineering support for equipment configuration, factory layout and complete line integration.
  • ISO 9001 Certified Quality Management Manufacturing operations supported by an ISO 9001 certified quality management system.
  • CE Certification for Most Equipment Most of our equipment is CE certified. Contact us for documentation covering your selected models.
  • Global Technical Support Installation guidance, remote assistance and spare parts support.
LEARN MORE ABOUT ZONESUN
ZONESUN manufacturing facility
Manufacturing Facility
8,600+ m²
Employees
140+
Engineers
56+
Packaging Machinery Experience
Since 2014

Built to Support Your Production

Manufacturing, engineering and global support for complete packaging lines.

Why Your Bottling Line Needs a Custom Solution

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Product characteristics

Product Characteristics

Viscosity, foaming, particles and corrosiveness determine the filling system and contact materials.

Container and closure compatibility

Container & Closure Compatibility

Bottle shape, material and cap type affect conveying, positioning, capping and labeling.

Production output and line balancing

Output & Line Balancing

Filling, capping and labeling speeds must be matched for stable production output.

Factory layout and future expansion

Factory Layout & Future Expansion

Available space, utilities and capacity plans determine the final line layout and automation level.

QUALITY ASSURANCE

Quality & Compliance

✓

CE Compliance

Designed to meet applicable CE safety requirements.

✓

Patented Technology

In-house engineering and patented technical solutions.

✓

Quality Inspection

Component and system inspection before shipment.

✓

Factory Acceptance Test

Complete line testing with customer samples before delivery.

Ready to Build Your Bottling Line?

Tell us your product, container, target output and packaging requirements. Our engineers will help configure the right bottling line for your production.

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