ZONESUN Monoblock Machine

  • 3-in-1 monoblock systems

    ZONESUN 3-in-1 monoblock system integrates bottle rinsing, filling, and capping into one compact and efficient machine

  • 2-in-1 Monoblock System

    Our 2-in-1 monoblock machine combines filling and capping, ideal for lines where bottles are pre-cleaned. It offers a compact and efficient solution.

  • Filling and Sealing Machine

    handle products of various types, ensuring accurate filling and secure sealing for fast, reliable packaging.

  • Pre-Treatment Machines

    We offer pre-treatment machines like rinsers, mixers, and emulsifiers to prepare liquids and clean bottles before filling.

  • Labeling & Shrink Sleeve Systems

    ZONESUN provides labeling and shrink sleeve machines for precise labeling and secure, professional packaging.

  • Cartoning Machine

    Our cartoning machines automate boxing and sealing, boosting speed, consistency, and branding.

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about Rotary Filling Machine

Introduction
A rotary filling machine is the workhorse of high-throughput production lines, seamlessly combining precision, speed, and flexibility to handle everything from thin liquids to viscous creams. By continuously moving containers through integrated rinsing, filling, and capping stations arranged around a central turret, rotary fillers deliver unparalleled output—often exceeding 2,000 to 20,000 bottles per hour—while occupying a remarkably compact footprint.

How It Works
1. Container Indexing
* Empty bottles are fed onto a rotary star wheel or conveyor.
* Each container is precisely positioned in a pocket on the rotating turret.
2. Rinsing/Pre&Treatment (Optional)
* An integrated bottle washer sprays purified air or liquid to remove dust and debris.
* Ensures hygienic filling for beverages, pharmaceuticals, and cosmetics.
3. Auger or Piston Filling
* As the turret advances, each container pauses briefly under a stationary filling head.
* Volumetric augers or piston pumps accurately meter out the exact dosage—whether water, paste, or gel.
4. Capping and Sealing
* Immediately after filling, bottles move to an automatic capper.
* Torque-controlled heads apply screw or snap caps, guaranteeing leak-proof seals every time.
5. Discharge
* Finished, fully sealed containers exit the turret onto an outfeed conveyor, ready for labeling, packing, or inspection.

Key Advantages
* High Speed & Throughput: Parallel filling heads enable rates from 2,000 to 20,000 bottles per hour or more.
* Space Efficiency: Multiple process stations share a single rotating axis, minimizing floor space.
* Product Flexibility: Quick-change format parts allow rapid retooling for different bottle sizes and fill volumes.
* Integrated Hygiene: In-line rinsing and CIP options support stringent food and pharmaceutical standards.
* Precision & Consistency: Closed-loop control systems ensure uniform fill volumes, reducing giveaway.

Zonesun’s Rotary Filling Solutions
Zonesun Technology Co., Ltd. offers turnkey rotary filling lines that:
* Fill 2,000–20,000 bottles per hour, suitable for mobile lines up to fully automated high-capacity installations.
* Combine washing, filling, and capping in one compact frame.
* Support online ordering via our website, with transparent lead times and real-time updates.
* Provide customized configurations, including multi-head systems, CIP modules, and downstream labelers or case erectors.
* Deliver global aftermarket service, with training, spare parts, and 24/7 technical support.

Applications
* Beverage: Water, soft drinks, juices, dairy products.
* Food & Condiments: Sauces, dressings, oils, syrups.
* Cosmetics & Personal Care: Lotions, shampoos, creams.
* Pharmaceuticals & Chemicals: Syrups, suspensions, solvents.

Why Choose ZONEUSN?
1. Engineering Expertise: Decades of design experience in packaging machinery.
2. Quality Assurance: ISO-certified manufacturing and rigorous in-house testing.
3. Fast Turnaround: Modular design and local stocking of critical components.
4. After-Sales Commitment: Lifetime technical support, remote diagnostics, and preventive maintenance programs.

Call to Action
Ready to scale your production with a robust, high-speed rotary filling line? Visit our website or contact our sales team today to request a personalized quotation and explore custom automation options tailored to your exact needs.