ZONESUN ZS-XG440RS2 Automatic Dual-Head Servo Three-Wheel Capping Machine

ZONESUN ZS-XG440RS2 Automatic Dual-Head Servo Three-Wheel Capping Machine

Description

The ZONESUN ZS-XG440RS2 Automatic Dual-Head Servo Capping Machine is designed for high-speed tightening of screw caps on various bottles. Equipped with dual servo-driven capping heads, automatic cap placement, bottle separation, and a cap elevator feeding system, it provides continuous capping at 50–80 bottles/min. The servo system allows adjustment of capping torque and tightening strength, while the automatic cap feeding and positioning mechanisms help maintain stable, efficient operation. It is suitable for flat screw caps, sprayer screw caps, and other compatible screw caps used in beverage, daily chemical, and related packaging applications.(This machine needs to be connected to an air compressor, and the customer needs to purchase it separately)

Parameter

• Machine Model: ZS-XG440RS2
• Machine Type: Automatic Dual-Head Servo Capping Machine
• Power Supply: AC 220 V / 50 Hz
• Optional Power Supply: 110 V Single-Phase
• Power: 2000 W
• Applicable Cap Diameter: 30–85 mm (Customizable)
• Working Air Pressure: 0.5–0.7 MPa
• Production Capacity: 50–80 bottles/min
• Machine Dimensions (L × W × H): 2000 × 900 × 1600 mm
• Net Weight: 250 kg
• Air Compressor: Required, purchased separately

Key Features

• Dual-Head Servo Capping System: Two capping heads operate simultaneously for efficient continuous cap tightening.
• Three-Wheel Capping Mechanism: Three-wheel mechanisms grip and tighten compatible screw caps for stable and consistent capping.
• Adjustable Capping Torque: Servo control allows adjustment of tightening torque and capping strength according to different cap and bottle requirements.
• Automatic Cap Placement: Automatically places supplied caps onto bottle mouths before the tightening process.
• Cap Elevator Feeding System: Automatically lifts caps from the bulk hopper and continuously supplies them to the cap feeding mechanism.
• Bottle Separating Device: A rotating disc automatically separates and spaces incoming bottles before they enter the capping station.
• Continuous Conveyor System: Continuously transports bottles through the capping process and supports connection with upstream and downstream equipment.
• PLC Touchscreen Control: Allows operators to set capping speed and other operating parameters through the touchscreen.
• Multi-Size Cap Compatibility: Supports compatible screw caps with diameters of 30–85 mm, with customization available.
• Automatic Bottle Changeover Adjustment: Machine settings can be adjusted for different compatible bottle formats.
• Continuous Automatic Operation: Bottle separation, cap feeding, cap placement, capping, and conveyor transport work together for continuous production.
• Safety & Pneumatic Control: The machine integrates pneumatic control and requires an external compressed-air supply.

Benefits

• 50–80 Bottles/Min High-Speed Capping — Provides continuous automatic screw-cap tightening for efficient production.
• Dual-Head Capping — Two capping heads operate simultaneously to increase output compared with single-head capping.
• Servo-Controlled Torque — Adjustable tightening torque and capping strength help adapt the machine to different compatible caps.
• Automatic Cap Feeding — The cap elevator continuously supplies caps, reducing repetitive manual cap loading.
• Automatic Cap Placement — Caps are automatically positioned onto bottle mouths before entering the tightening station.
• Stable Bottle Spacing — The rotating separating disc organizes incoming bottles and creates suitable spacing for the capping process.
• Consistent Capping — The three-wheel capping mechanism grips and tightens caps to help maintain stable sealing results.
• 30–85 mm Cap Diameter Range — Supports a broad range of compatible screw caps, with customization available.
• Continuous Conveyor Transport — Provides smooth bottle movement through the capping station and supports line integration.
• Flexible Bottle Formats — Machine adjustments allow compatibility with different bottle specifications.
• Reduced Manual Handling — Automatic bottle separation, cap feeding, and cap placement reduce repetitive operator intervention.
• Easy Line Integration — Can be connected with compatible filling, labeling, and other packaging equipment.

Application

Ideal for automatic tightening of flat screw caps, sprayer screw caps, and other compatible screw closures.

Typical applications include: Beverage Bottles, Daily Chemical Products, Biological Products, Cosmetic Bottles, Liquid Product Bottles, Other Screw-Capped Bottles

PLC Touchscreen Control

Set capping speed and operating parameters through the touchscreen for convenient centralized machine control.

Automatic Cap Placement

Receives caps from the cap elevator and automatically places them onto bottle mouths before capping for smooth, continuous operation.

Dual-Head Three Wheel Capping System

Two capping heads operate simultaneously, with three-wheel mechanisms gripping and tightening caps for stable and consistent capping.

Bottle Separating Device

The rotating disc automatically separates and spaces bottles for smooth, orderly feeding into the capping station.

Cap Elevator Feeding System

Automatically lifts and feeds caps from the hopper to the cap feeding system for continuous capping operation.

Conveyor Belt

Continuously transports bottles through the capping process for smooth integration with upstream and downstream equipment.

Why Choose the ZONESUN ZS-XG440RS2?

✅ 50–80 Bottles/Min — High-Speed Automatic Capping: The ZS-XG440RS2 provides a documented production capacity of 50–80 bottles/min, supporting continuous screw-cap tightening for production lines.

✅ Dual-Head Capping — Higher Production Efficiency: Two capping heads operate simultaneously, allowing two bottles to be capped during the same operating cycle and supporting higher output.

✅ Servo-Controlled Capping — Adjustable Tightening Torque: Servo motor control allows operators to adjust capping torque and tightening strength, helping accommodate different compatible caps and packaging requirements.

✅ Three-Wheel Capping System — Stable Cap Tightening: Each capping head uses a three-wheel mechanism to grip and tighten the cap, helping provide stable and consistent capping results.

✅ Automatic Cap Placement — Reduced Manual Operation: The automatic placement system receives caps from the elevator and positions them onto bottle mouths before tightening.

✅ Cap Elevator Feeding — Continuous Automatic Cap Supply: The elevator lifts bulk caps from the hopper and transfers them to the downstream cap feeding system, supporting continuous production and reducing manual cap feeding.

✅ Automatic Bottle Separation — Organized Bottle Feeding: The rotating disc separates incoming bottles and creates the required spacing before they enter the capping station, helping maintain smooth bottle flow.

✅ 30–85 mm Cap Compatibility — Flexible Cap Formats: The machine supports compatible cap diameters from 30–85 mm, with customization available for other production requirements.

✅ Continuous Conveyor — Easy Packaging Line Integration: The conveyor continuously transports bottles through the capping station and facilitates connection with compatible filling, labeling, and other packaging equipment.

✅ PLC Touchscreen — Convenient Parameter Control: Operators can set capping speed and other operating parameters through the touchscreen for centralized machine control.

✅ Flexible Bottle Formats — Easier Changeover: Machine adjustments allow the system to accommodate different bottle formats, helping simplify production changeover.

✅ Automatic Cap Feeding & Placement — Reduced Labor: Cap lifting, feeding, placement, and tightening are combined into an automatic sequence, reducing repetitive manual handling.

✅ Compact Industrial Configuration — 2000 × 900 × 1600 mm: The machine provides an integrated automatic capping system within a documented footprint of 2000 × 900 × 1600 mm.

⚠️ External Air Compressor Required: The machine requires connection to an air compressor, and the compressor needs to be purchased separately if the customer does not already have a suitable air supply.

Ideal Applications

Flat Screw Cap Bottles: Suitable for automatic tightening of compatible flat screw caps.

Sprayer Screw Cap Bottles: Suitable for compatible sprayer-style screw closures.

Beverage Bottles: Can be integrated into beverage filling and packaging lines using compatible screw caps.

Daily Chemical Bottles: Suitable for compatible bottled daily chemical products.

Biological Products: Can be integrated into compatible biological product packaging lines.

Liquid Product Bottles: Suitable for bottles containing compatible liquid products that use screw closures.

30–85 mm Screw Caps: Designed for compatible cap diameters within the documented range.

Multi-Size Bottle Production: Machine adjustments allow different compatible bottle formats to be processed.

Automatic Filling & Capping Lines: Can be connected with compatible filling equipment for automated production.

Capping & Labeling Lines: The conveyor design allows integration with downstream labeling equipment.

Continuous Capping Production: Automatic bottle separation, cap feeding, cap placement, dual-head tightening, and conveyor transport work together to support continuous operation.