ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line

ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Production Line

Description 

The ZONESUN ZS-DM1 automatic denesting machine removes prefilled syringes from nest tubs and transfers them one by one downstream filling and stoppering lines. It supports BD, BG, SCHOTT, SCF, and other formats, with custom options for special specs. Built on SUS304 frame, product-contact parts are SUS316L and medical-grade silicone to meet pharmaceutical standards. PLC with touchscreen enables real-time monitoring, with fault detection and alarms for easy maintenance. Modular design allows standalone or inline integration. Optional Grade A laminar flow hood available for higher cleanliness.

Parameter

• Machine Model: ZS-DM1
• Voltage: 380V/220V 50/60Hz
• Total Power: 0.8 KW
• Applicable Syringe Specifications: 0.5-10 ml (Different specifications of syringes need to replace the mold)
• Compressed Air: 0.55-0.75 Mpa, 15 L/S
• Machine Size (L*W*H): 22309001800 mm (Without laminar flow hood)
• Machine Weight: 400 KG

Key Features

• Universal Nest Tub Compatibility: Accommodates BD, BG, SCHOTT, SCF, and other standard prefilled syringe nest formats, with custom configurations for unique specs.
• Precise One-by-One Transfer: Smoothly lifts and transfers prefilled syringes individually from nest tubs directly to downstream filling and stoppering lines.
• GMP & Medical Grade Build: Constructed with an SUS304 stainless steel frame, with SUS316L stainless steel and medical-grade silicone for all product-contact parts.
• Intelligent PLC Touchscreen Control: Features intuitive real-time operational monitoring, automated fault detection, and alarm diagnostics for easy maintenance.
• Modular Inline Integration: Engineered for standalone operation or seamless inline synchronization with existing syringe packaging automation.
• Optional Grade A Laminar Flow: Can be equipped with a Grade A laminar flow hood to satisfy ultra-strict cleanroom aseptic processing standards.

Benefits

• Streamlined Production Flow — Automates syringe unloading to eliminate manual handling bottlenecks and boost line efficiency.
• High Hygienic Compliance — Medical-grade contact materials and cleanroom-ready design satisfy international pharmaceutical standards.
• Damage-Free Syringe Handling — Gentle mechanical transfer protects fragile glass and plastic syringe barrels from collision or scratches.
• Format Versatility — Quick adaptability across major syringe tub brands ensures maximum operational flexibility on the factory floor.
• User-Friendly Maintenance — Real-time monitoring and smart diagnostic alarms reduce downtime and simplify daily troubleshooting.

Applications

Perfect for pharmaceutical manufacturers, biotechnology companies, and contract packaging facilities processing sterile prefilled syringes. Ideal for transferring nested syringes to liquid filling, stoppering, plunger rod insertion, and labeling equipment. Suitable for BD, BG, SCHOTT, SCF, and custom nest tub formats.

Why Choose the ZONESUN ZS-DM1?

✅ Automatic Syringe Denesting System — Efficient Nest Tub Separation: Designed to automatically remove prefilled syringes from nest tubs and transfer them individually to downstream filling, stoppering, or assembly lines, reducing manual handling and improving production efficiency

✅ Wide Syringe Format Compatibility — Flexible Production Adaptation: Supports various syringe formats including BD, BG, SCHOTT, SCF, and other customized specifications, providing a versatile solution for different pharmaceutical packaging requirements

✅ Precise One-by-One Syringe Transfer — Reliable Downstream Feeding: Advanced denesting technology ensures accurate separation and smooth transfer of individual syringes, minimizing handling errors and supporting stable operation of automated pharmaceutical lines

✅ Pharmaceutical-Grade Material Construction — Hygienic & Durable Design: Built with a SUS304 stainless steel frame, while product-contact components use SUS316L stainless steel and medical-grade silicone to meet strict pharmaceutical hygiene and material requirements

✅ PLC Touchscreen Control — Intelligent Operation Management: Equipped with an advanced PLC system and touchscreen interface for real-time monitoring, parameter adjustment, and intuitive machine operation, reducing operator training requirements

✅ Fault Detection & Alarm System — Easy Maintenance: Integrated diagnostic functions automatically detect operating issues and provide alarms, helping operators quickly identify problems and reduce equipment downtime

✅ Modular Standalone or Inline Integration — Flexible Production Layout: Features a modular design that allows independent operation or seamless connection with syringe filling, stoppering, and other pharmaceutical processing equipment

✅ Optional Grade A Laminar Flow Hood — Enhanced Cleanliness Protection: Available with an optional Grade A laminar airflow system to provide a higher cleanliness environment and further reduce contamination risks for sterile syringe processing

Ideal Applications

Pharmaceutical Manufacturing: Ideal for prefilled syringe production lines requiring automated syringe transfer, precise handling, and compatibility with sterile pharmaceutical filling and stoppering processes

Medical Device Production: Suitable for disposable syringe and medical device manufacturers needing reliable denesting solutions for high-volume automated assembly and packaging operations

Biotechnology & Sterile Products: Applicable for handling sensitive sterile products where controlled environments, contamination reduction, and precise syringe positioning are essential

Healthcare Packaging Lines: Designed for integration with syringe filling, stoppering, inspection, and packaging systems to improve automation efficiency and maintain consistent product quality

Pharmaceutical Automation Systems: Provides a flexible feeding solution for modern sterile production facilities requiring modular equipment integration and reliable continuous operation