ZONESUN ZS-FSCS06 Automatic Screw Fastener CCD Vision Counting and Bagging Machine

ZONESUN ZS-FSCS06 Automatic Screw Fastener CCD Vision Counting and Bagging Machine

Description

The ZONESUN ZS-FSCS06 Automatic Screw Vision Counting and Bagging Machine is designed for high-speed counting and batch packaging of screws, fasteners, connectors, terminals, electronic components, buttons, seeds, steel balls, and other small parts. Using CCD vision counting technology, it provides counting accuracy up to 99.99% with no negative error and supports packaging speeds of 2–4 bags/min for Φ10 mm products at 500 pcs/pack. The system combines controlled feeding, high-speed vision recognition, touchscreen operation, and automatic bagging, while optional packaging, label printing, and feeding equipment can be configured for different production requirements. 

Parameter

• Model: ZS-FSCS06
• Counting Principle: CCD Vision Counting
• Power Supply / Air Pressure: 220 V, 50 Hz / 0.5–0.6 MPa
• Applicable Material Size: Cube: 2 mm ≤ L ≤ 40 mm; Cuboid/Cylinder: Φ3–40 mm, L ≤ 50 mm
• Counting Accuracy: 99.99%, No Negative Error
• Quantity per Pack: ≥100 pcs
• Counting Efficiency: For Φ10 mm products: 2–4 bags/min (500 pcs/pack)
• Applicable Materials: Fasteners, industrial accessories, connectors, terminals, capacitors and other electronic components, zipper pullers, buttons, seeds, medical accessories, bubblers, stationery, steel balls, etc.
• Customization: Available
• Optional Equipment: Packaging Machine, Label Printer, Feeding Elevator
• Power: 0.75 kW
• Overall Dimensions (L × W × H): 1179 × 964 × 600 mm
• Weight: 210 kg

Key Features

• Industrial Touchscreen Control: Allows operators to set target quantities and operating parameters while monitoring real-time counts, production data, and machine status through the touchscreen interface.
• CCD Vision Counting System: Uses industrial machine vision to recognize and count products without physical contact, providing high-speed and accurate quantity detection.
• Industrial Vision Camera: Captures high-speed images of passing parts for real-time recognition and reliable quantity calculation, even during continuous material feeding.
• Vision Counting System Structure: Integrates automatic feeding, controlled material transfer, industrial vision, and intelligent processing to continuously detect, count, and discharge small parts.
• Controlled Material Feeding System: Automatically feeds and transfers products through the vision inspection area at a controlled rate to support stable counting performance.
• Automatic Bagging System: Works with the vision counting system to dispense preset quantities into bags, integrating counting and packaging into one automated process.
• Overlapping Product Recognition: The vision system can recognize and count compatible overlapping products, improving counting capability when parts are not completely separated during feeding.
• One-Click Tailing Material Cleaning: Supports one-click cleaning of remaining material, helping simplify machine cleaning and shorten product changeover time.
• Overcount Recycling & Recounting: Overcounted materials can be automatically discharged to a recycling bin for recounting, helping improve batch quantity control and reduce unnecessary product waste.
• ERP System Connectivity: The supplied document states that the machine can connect with factory ERP information systems for production data integration in compatible factory environments.

Benefits

• 99.99% Counting Accuracy — Provides specified counting accuracy of 99.99% with no negative error, helping maintain consistent quantities in each package.
• 2–4 Bags/Min Packaging Efficiency — For Φ10 mm products at 500 pcs/pack, the documented counting efficiency is 2–4 bags/min.
• Counting & Bagging Integration — Combines vision counting with downstream bag packaging, reducing separate manual counting and packing operations.
• Non-Contact CCD Vision Counting — Products are recognized through industrial machine vision without relying on conventional mechanical counting contact.
• Wide Material Compatibility — Designed for a variety of compatible industrial, electronic, medical, stationery, hardware, and other small components.
• Flexible Material Size Range — Supports cube products from 2–40 mm and compatible cuboid/cylindrical products from Φ3–40 mm with lengths up to 50 mm.
• Easy Product Changeover — One-click tailing material cleaning simplifies removal of remaining products when switching between different production runs.
• Reduced Product Waste — Overcounted products can be recycled and recounted rather than unnecessarily discarded.
• Preset Batch Quantity Control — Operators can enter the required quantity through the touchscreen, and the system counts products according to the target before transferring them to packaging.
• Flexible Automation Options — Optional packaging machines, label printers, and feeding elevators can be configured according to different production requirements.

Application

Ideal for automatic counting and batch packaging of screws, bolts and compatible fasteners, industrial accessories, connectors, terminals, capacitors, electronic components, zipper pullers, buttons, seeds, medical accessories, stationery parts, steel balls, and other compatible small products. The ZS-FSCS06 is suitable for hardware, electronics, medical supplies, stationery, industrial parts, and small-component packaging applications, particularly where accurate preset quantities need to be automatically counted and packed into bags. Optional packaging machines, label printers, and feeding elevators can also be integrated according to different production requirements.

Industrial Touchscreen Control

Set target quantities and operating parameters while monitoring real-time counts, production data, and machine status through the touchscreen interface.

Vision Counting System Structure

Integrates automatic feeding, controlled material transfer, industrial vision, and intelligent processing to continuously detect, count, and discharge small parts.

Vision Counting Principle

Parts pass through a controlled light field, where the industrial camera captures their profiles for real-time recognition and non-contact counting.

Industrial Vision Camera

Captures high-speed images of passing parts for real-time recognition and reliable counting, even during continuous feeding.

High-Precision Vision Counting System

Combines high-speed vision recognition with controlled feeding for counting accuracy up to 99.99% under specified test conditions.

Why Choose the ZONESUN ZS-FSCS06?

✅ 99.99% High-Accuracy Counting:
The CCD vision system provides specified counting accuracy of 99.99% with no negative error, helping maintain consistent preset quantities in each package.

✅ CCD Vision Counting Technology:
Products pass through a controlled light field where the industrial camera captures their profiles for real-time recognition and non-contact counting.

✅ 2–4 Bags/Min Reference Efficiency:
For Φ10 mm products at 500 pcs/pack, the documented counting efficiency is 2–4 bags/min. The product overview on page 1 also identifies the machine as a 2–4 bags/min vision counting machine.

✅ Automatic Counting & Bagging:
The machine combines preset quantity counting with downstream bag packaging, reducing separate manual counting and packaging operations.

✅ Overlapping Product Recognition:
The vision system can count compatible overlapping products, improving recognition capability when small parts are not completely separated during feeding.

✅ High-Speed Small-Part Counting:
For Φ1.2 mm products, the supplied document specifies counting speeds of up to 12,000 pieces/min, demonstrating high-speed counting capability under the stated conditions.

✅ One-Click Tailing Material Cleaning:
Remaining material can be cleaned from the system through a one-click function, helping simplify cleaning and shorten changeover time between products.

✅ Overcount Recycling & Recounting:
Overcounted products can be automatically transferred to a recycling bin and recounted, supporting better batch quantity control.

✅ Wide Material Compatibility:
One machine can handle compatible fasteners, connectors, terminals, electronic components, zipper pullers, buttons, seeds, medical accessories, stationery parts, steel balls, and other small products.

✅ Flexible Product Size Range:
The machine supports cube products from 2–40 mm and cuboid/cylindrical products from Φ3–40 mm with lengths up to 50 mm.

✅ ERP System Connectivity:
The supplied document states that the ZS-FSCS06 can connect with factory ERP information, supporting production data integration in compatible factory environments.

✅ Optional Packaging Machine:
A compatible packaging machine can be configured to automatically pack counted products into bags.

✅ Optional Label Printer:
A label printer can be added according to production requirements for product identification and packaging information.

✅ Optional Feeding Elevator:
A feeding elevator can automatically supply bulk products to the counting system, supporting a more automated production process.

Ideal Applications

Screws & Fasteners:
Suitable for automatic preset quantity counting and bag packaging of compatible screws, bolts, fasteners, and other hardware components.

Connectors & Terminals:
Suitable for electrical connectors and terminals requiring accurate batch counting before packaging.

Capacitors & Electronic Components:
Can be used for compatible capacitors and other small electronic components requiring non-contact vision counting.

Industrial Accessories:
Suitable for compatible industrial parts requiring automatic counting, batching, and packaging.

Zipper Pullers & Buttons:
Suitable for compatible garment accessories and other small components requiring preset quantity packaging.

Seeds:
Can count compatible seeds according to preset batch quantities before downstream packaging.

Medical Accessories:
The original parameter table includes medical accessories among the machine's suitable materials.

Stationery Parts:
Suitable for compatible small stationery components requiring automatic batch counting.

Steel Balls:
Can be configured for compatible steel balls and similar small industrial components.

Multi-Product Small Parts Packaging:
Strong material compatibility allows the same machine to be used for different compatible products in separate production runs.