ZONESUN ZS-JJ01S Automatic Cartridge Filling and Stoppering Machine with Peristaltic Pump

ZONESUN ZS-JJ01S Automatic Cartridge Filling and Stoppering Machine with Peristaltic Pump

Description

The ZONESUN ZS-JJ01S Automatic Cartridge Filling and Stoppering Machine integrates automatic cartridge feeding, rotary positioning, peristaltic pump filling, vacuum-assisted rubber stoppering, and finished cartridge discharge into one continuous process. Equipped with servo-driven filling, PLC touchscreen control, and a laminar flow hood, it supports filling volumes of 1–10 mL with an accuracy of ≤±3% and a production speed of 10–15 cartridges/min. The machine automatically feeds cartridges vertically into the rotary turntable slots for precise filling and stopper insertion, while customizable bottle-handling components accommodate different cartridge sizes.

Parameter

• Machine Model: ZS-JJ01S
• Machine Type: Automatic Rotary Cartridge Filling and Stoppering Machine
• Production Capacity: 10–15 cartridges/minute
• Number of Filling Heads: 1
• Filling Accuracy: ≤±3%
• Filling Drive: Servo Motor Drive
• Filling Method: Peristaltic Pump
• Filling Range: 1–10 mL
• Applicable Cartridge Height: Customizable
• Applicable Cartridge Diameter: Customizable
• Machine Power: 3.1 kW, 9 A
• Cartridge Unscrambler: Hopper-Type Cartridge Unscrambler
• Power Supply: 110/220/380 V, 50/60 Hz
• Air Pressure: 0.6–0.8 MPa
• Machine Dimensions (L × W × H): 1100 × 1050 × 2150 mm
• Net Weight: 200 kg

Key Features

Servo-Driven Peristaltic Pump Filling System: Delivers controlled liquid volumes from 1–10 mL into cartridges, supporting repeatable small-volume filling operations.

Automatic Cartridge Feeding System: Automatically organizes and feeds cartridges vertically into the rotary turntable slots for stable positioning during filling and stoppering.

Rotary Indexing Turntable: Transfers cartridges between feeding, filling, stoppering, and discharge stations in a coordinated sequence.

Vacuum-Assisted Stoppering Station: Uses vacuum assistance to pick up rubber stoppers and transfer them to cartridge openings for controlled insertion.

Automatic Cartridge Feeding Hopper: Stores bulk cartridges and organizes them for continuous supply to the automatic feeding mechanism.

Laminar Flow Hood: Provides controlled laminar airflow over the filling and stoppering area to help maintain cleaner processing conditions.

PLC Touchscreen Control Panel: Allows operators to adjust filling and stoppering parameters and monitor machine operation.

Automatic Finished Cartridge Discharge: Guides completed cartridges out of the rotary turntable for collection and downstream handling.

Benefits

Integrated Filling and Stoppering — Combines cartridge feeding, liquid dosing, rubber stopper insertion, and finished product discharge in one automatic machine.

10–15 Cartridges per Minute — Supports continuous automatic cartridge filling and stoppering with a documented production capacity of 10–15 cartridges per minute.

Precise Small-Volume Filling — The servo-driven peristaltic pump supports filling volumes of 1–10 mL with a documented accuracy of ≤±3%.

Reduced Manual Cartridge Handling — Automatic cartridge unscrambling and vertical feeding reduce repetitive manual loading and positioning.

Consistent Stopper Placement — Vacuum-assisted stopper pickup and the mechanical insertion mechanism support controlled rubber stopper placement.

Cleaner Processing Environment — The laminar flow hood provides controlled airflow over the filling and stoppering area.

Customizable Cartridge Compatibility — Cartridge-handling components can be adapted to different cartridge heights and diameters.

Compact Integrated Design — Combines multiple cartridge-processing operations within a machine measuring 1100 × 1050 × 2150 mm.

Application

The ZS-JJ01S is designed for automatic small-volume liquid filling and rubber stopper insertion into compatible cartridge containers. Its servo-driven peristaltic pump, rotary indexing turntable, automatic cartridge feeding system, and vacuum-assisted stoppering station support cartridge packaging processes requiring controlled liquid dosing and consistent stopper placement. The machine supports filling volumes of 1–10 mL, while its integrated laminar flow hood helps maintain a cleaner processing environment. Cartridge-handling components can be customized according to container dimensions and production requirements.

Touchscreen Control Panel

Allows operators to set filling and stoppering parameters, adjust operating settings, and monitor machine operation.

Precision Filling Head

Dispenses measured amounts of liquid into cartridges for accurate and consistent filling.

Automatic Cartridge Feeding System

Automatically feeds cartridges vertically into the slots of the rotary turntable, ensuring accurate positioning for subsequent filling and stoppering.

Vacuum Plug-In Station

Uses vacuum assistance to insert rubber stoppers into cartridges for controlled and consistent stoppering.

Automatic Cartridge Feeding Hopper

Stores bulk cartridges and automatically organizes them for continuous feeding into the rotary indexing system.

Laminar Flow Hood

Provides controlled laminar airflow over the filling and stoppering area to help maintain a cleaner processing environment.

Finished Cartridge Discharge Chute

Automatically guides finished cartridges out of the machine for convenient collection and downstream handling.

Vacuum Pump System

Provides the vacuum required for the stoppering process, supporting stable and controlled rubber stopper insertion.

Why Choose the ZONESUN ZS-JJ01S?

✅ 1–10 mL Filling Range — Small-Volume Liquid Dosing: The servo-driven peristaltic pump delivers preset liquid volumes into compatible cartridges, supporting controlled small-volume filling operations.

✅ 10–15 Cartridges/Minute — Integrated Automatic Processing: Automatic cartridge feeding, rotary positioning, liquid filling, rubber stopper insertion, and finished product discharge work together to streamline production.

✅ Servo-Driven Peristaltic Pump — Controlled Filling Performance: The filling system supports repeatable liquid dispensing with a documented filling accuracy of ≤±3%.

✅ Vacuum-Assisted Stoppering — Controlled Rubber Stopper Insertion: The vacuum system holds rubber stoppers during transfer, while the mechanical arm inserts them into cartridge openings.

✅ Automatic Hopper Feeding — Continuous Cartridge Supply: The hopper-type unscrambler organizes bulk cartridges and transfers them vertically into the rotary turntable slots.

✅ Laminar Flow Hood — Cleaner Processing Conditions: Controlled airflow over the filling and stoppering area helps maintain a cleaner working environment.

✅ Customizable Cartridge Dimensions — Flexible Product Compatibility: Cartridge-handling components can be customized according to different container heights and diameters.

✅ Automatic Discharge — Streamlined Workflow: The discharge mechanism removes completed cartridges from the rotary turntable for convenient collection or downstream processing.

Ideal Applications

Small-Volume Liquid Filling: Suitable for filling compatible cartridge containers with liquid volumes ranging from 1–10 mL.

Cartridge Filling and Stoppering: Designed for packaging processes requiring both precise liquid filling and automatic rubber stopper insertion.

Rotary Cartridge Packaging: Suitable for production workflows using rotary indexing to transfer cartridges between feeding, filling, stoppering, and discharge stations.

Precision Liquid Dosing: The servo-driven peristaltic pump supports controlled liquid dispensing for compatible small-volume packaging applications.

Automated Cartridge Processing: Suitable for operations that require automatic cartridge unscrambling, vertical feeding, liquid filling, stopper insertion, and finished cartridge discharge.

Customized Cartridge Packaging: Applicable to compatible cartridges with different heights and diameters, subject to customization of the handling components.