ZONESUN
ZONESUN ZS-WK300 Automatic Carton Stacking and Banding Machine for Box Packaging Line
ZONESUN ZS-WK300 Automatic Carton Stacking and Banding Machine for Box Packaging Line
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ZONESUN ZS-WK300 Automatic Carton Stacking and Banding Machine for Box Packaging Line
Description
The ZONESUN ZS-WK300 is an automatic carton stacking and banding machine designed for efficient arrangement and secure bundling of boxes. With a capacity of up to 25 pcs/min, it automatically counts, stacks, and bands cartons using OPP or BOPP film. Featuring gentle damage-free banding, rapid changeover, and intelligent PLC control, it is ideal for pharmaceutical, cosmetic, and food packaging lines requiring neat, multi-box bundling. The machine can operate as a standalone unit or be integrated with an automatic cartoner at the infeed end, enabling a fully automated production line for feeding, stacking, bundling, sealing, and collecting.
Parameter
- Model: ZS-WK300
- Tape Width: 28 mm, 38 mm or 48 mm
- Tape Type: OPP & BOPP film
- Machine Size: L2101 × W800 × H1100 mm
- Max Bundling Size: L361 × W201 × H201 mm
- Control System: PLC system
- Power Supply: AC 220V, 50Hz, 0.5kW
- Working Table Height: 720 – 820 mm
- Air Supply: 0.4 – 0.6 MPa
- Max Speed: 25 pcs/min
- Weight: 100 kg
Key Features
- Automated Counting & Stacking: Automatically counts, neatly arranges, and stacks incoming cartons according to pre-set batch configurations.
- Gentle Film Banding: Utilizes OPP or BOPP film tapes to securely bundle multi-box stacks without crushing, denting, or damaging product edges.
- Inline Cartoner Integration: Designed for flexible standalone operation or direct synchronization with automatic cartoning machines at the infeed end.
- High-Speed Performance: Reaches packaging speeds of up to 25 pcs/min, providing high-efficiency output for secondary packaging workflows.
- Intelligent PLC Control: Touchscreen interface enables precise parameter setup, real-time batch counting, and automated fault diagnostics.
- Rapid Format Changeover: User-friendly adjustments allow fast, tool-less switching between different carton stack sizes and dimensions.
Benefits
- Damage-Free Packaging — Soft OPP/BOPP film banding keeps retail boxes intact, avoiding the corner crushed edges common with traditional plastic strapping.
- Streamlined Automation — Connects directly to cartoning lines to create an end-to-end automated line for feeding, stacking, bundling, and collecting.
- Reduces Labor & Material Costs — Replaces manual box stacking and reduces costly overwrapping materials with sleek, minimal film bands.
- Neat & Professional Multipacks — Ensures tightly bundled, perfectly aligned multi-box stacks ideal for wholesale distribution and retail displays.
- Versatile Application — Effortlessly handles various box shapes and stack sizes with quick digital parameter adjustments.
Applications
Perfect for pharmaceutical manufacturers, cosmetic packagers, food processors, and consumer goods factories bundling small to medium retail cartons. Ideal for grouping medicine boxes, cosmetic cream cartons, tea boxes, playing card packs, and personal care products. Suitable for stacking and bundling cardboard boxes, paper cartons, and rigid paperboard containers using OPP or BOPP film tapes.





Stacking Arrangement Structure
Seamlessly integrating with upstream cartoning machines to automatically count and stack boxes according to preset configurations for efficient bundling and packaging.

Gentle & Damage-Free Banding
Applying adjustable-tension film or paper bands to securely bundle boxes while protecting carton surfaces and edges from damage.

High Versatility & Rapid Changeover
Enabling quick changeovers between different box sizes through simple adjustments, eliminating the need for costly mold replacements.

Intelligent PLC & Touch Screen Control
Enabling easy adjustment of banding speed, sealing temperature, and tension strength through an intuitive HMI touch screen with real-time machine monitoring.

Why Choose the ZONESUN ZS-WK300?
✅ Automatic Carton Stacking & Banding System — Complete Bundling Solution: Integrates carton counting, stacking, and film banding into one automated system, providing an efficient solution for organizing and securing multiple boxes before shipment or secondary packaging
✅ High-Speed Bundling Performance — Up to 25 pcs/min Output: Delivers stable carton stacking and banding operations with speeds of up to 25 pieces per minute, improving packaging efficiency for pharmaceutical, cosmetic, and food production lines
✅ Precise Counting & Automatic Stacking — Neat Product Arrangement: Automatically counts incoming cartons and arranges them into preset stacks, ensuring consistent bundle quantities and improving packaging uniformity
✅ OPP/BOPP Film Banding System — Secure & Professional Packaging: Uses OPP or BOPP film to tightly bundle stacked cartons, providing clean, reliable packaging while improving product organization and transportation efficiency
✅ Gentle Damage-Free Banding — Product Protection During Packaging: Designed with controlled banding force to secure cartons without crushing or damaging packaging surfaces, maintaining a professional appearance for retail products
✅ Intelligent PLC Control — Easy Operation & Management: Equipped with an advanced PLC control system for parameter adjustment, production monitoring, and stable automated operation with simplified machine management
✅ Fast Changeover Design — Flexible Production Adaptation: Supports quick adjustment when switching between different carton sizes and stacking configurations, reducing downtime and improving production flexibility
✅ Standalone or Line Integration — Expandable Automation Solution: Can operate independently or integrate with an automatic cartoner at the infeed side to create a complete automated system for feeding, stacking, bundling, sealing, and collection
Ideal Applications
Pharmaceutical Packaging: Ideal for bundling medicine cartons, healthcare product boxes, and pharmaceutical packages requiring neat arrangement and secure secondary packaging
Cosmetics & Personal Care: Suitable for stacking and banding cosmetic boxes, skincare cartons, and beauty product packages to improve packaging efficiency and product presentation
Food & Beverage Packaging: Applicable for bundling food cartons, snack boxes, and packaged food products requiring organized multi-box grouping before storage or distribution
E-Commerce & Retail Packaging: Designed for preparing grouped carton packages for warehousing, transportation, and retail distribution with improved efficiency and consistency
Automatic Packaging Lines: Provides an effective secondary packaging solution for manufacturers seeking fully automated carton feeding, stacking, bundling, and collection systems
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