ZONESUN ZS-YG100D Automatic Double-Head Vial Aluminum Cap Crimping Machine

Description

The ZONESUN ZS-YG100D Automatic Double-Head Vial Aluminum Cap Crimping Machine is designed for automatic sorting, cap feeding, and crimp sealing of vials with aluminum-plastic flip-off caps. Equipped with dual crimping heads, it handles up to 40 bottles/min while the automatic vial infeed, vibratory cap feeding, and customized star wheel maintain smooth and accurate product transfer. Built with SUS304 stainless steel and suitable for GMP-oriented production, the machine can operate independently or integrate with vial filling and other packaging equipment for continuous production. A dust cover or laminar flow hood can also be added for cleaner production.

Parameter

• Machine Model: ZS-YG100D
• Machine Type: Automatic Double-Head Vial Aluminum Cap Crimping Machine
• Voltage: 220 V, 50 Hz
• Power: 3 kW (Customizable)
• Working Capacity: 40 bottles/min
• Packaging Error: ±0.1%
• Crimping Heads: Double Heads
• Suitable Bottle Size: Customizable
• Suitable Cap Size: Customizable
• Machine Dimensions (L × W × H): Approx. 2060 × 2100 × 1400 mm
• Package Dimensions (L × W × H): Approx. 2210 × 1680 × 1660 mm
• Package Weight: Approx. 960 kg

Key Features

• Touchscreen Control Panel: Allows operators to adjust machine parameters, monitor operating status, and conveniently control the crimping process through an intuitive interface.
• Automatic Vial Infeed & Sorting: Automatically organizes incoming vials and feeds them in an orderly sequence for smooth transfer to the cap placement and crimping stations.
• Automatic Cap Sorting & Feeding: The vibratory bowl automatically sorts, orients, and continuously feeds aluminum-plastic caps to the cap placement station.
• Customized Star Wheel: Accurately positions and transfers vials during operation. The star wheel can be replaced to accommodate different vial sizes.
• Dual-Head Aluminum Cap Crimping: Two crimping heads operate simultaneously to provide efficient and consistent aluminum-plastic cap sealing. Additional crimping heads can be added for higher production requirements.
• Finished Vial Collection Tray: Collects finished vials after crimping for organized discharge and convenient transfer to the next packaging process.

Benefits

• 40 Bottles/Min Production Capacity — The dual-head crimping configuration provides a production capacity of up to 40 bottles/min.
• Dual-Head Crimping Performance — Two crimping heads operate simultaneously, increasing production efficiency while maintaining consistent cap sealing quality.
• Automatic Vial & Cap Feeding — Automatic vial sorting and vibratory cap feeding reduce manual handling and support continuous production.
• Customizable Vial & Cap Sizes — Bottle and cap sizes are customizable, with change parts available for different vial and closure specifications.
• Production Line Integration — The machine can operate independently or connect with compatible vial filling and packaging equipment to create an automated vial packaging line.
• Stable Aluminum-Plastic Cap Sealing — Dual crimping heads provide consistent mechanical sealing performance for aluminum-plastic flip-off caps.
• GMP-Oriented Construction — SUS304 stainless steel structure supports pharmaceutical production environments.
• Cleaner Production Options — Dust cover and laminar flow hood options are available for applications requiring cleaner operating conditions.

Application

Ideal for automatic crimp sealing of vials with aluminum-plastic flip-off caps, especially for production processes requiring: Automatic vial sorting，Automatic cap feeding，Vial positioning，Aluminum cap crimping，Continuous vial discharge

Typical applications include: Pharmaceutical Vials，Injection Vials，Vaccine Vials，Biological Product Vials，Healthcare Liquid Vials，Sterile Packaging Applications

Touchscreen Control Panel
Allows operators to adjust machine parameters intuitively, monitor operation status and control the crimping process conveniently.

Automatic Vial Infeed & Sorting
Automatically organizes and feeds incoming vials in an orderly sequence for smooth transfer to the crimping station.

Automatic Cap Sorting & Feeding
The vibratory bowl automatically sorts, orients, and continuously feeds aluminum-plastic caps to the placing station.

Star Wheel
The customized star wheel accurately positions vials during operation and can be replaced to adapt to different vial sizes.

Dual-Head Aluminum Cap Crimping

Two crimping heads operate simultaneously for efficient, consistent aluminum-plastic caps sealing, with additional heads available for higher output requirements.

Finished Vial Collection Tray

Collects finished vials after crimping for organized discharge and convenient transfer to the next packaging process.

Why Choose the ZONESUN ZS-YG100D?

✅ 40 Bottles/Min High-Speed Crimping:
The dual-head crimping system provides a production capacity of up to 40 bottles/min, supporting continuous vial sealing production.

✅ Dual-Head Aluminum Cap Crimping:
Two crimping heads work simultaneously to securely seal aluminum-plastic flip-off caps onto vials, improving efficiency and consistency.

✅ Automatic Vial Sorting System:
Incoming vials are automatically organized before entering the main working stations, helping maintain continuous and orderly bottle flow.

✅ Automatic Vibratory Bowl Cap Feeder:
Bulk aluminum-plastic caps are automatically sorted, oriented, and continuously supplied to the cap placement station, reducing manual cap handling.

✅ Replaceable Star Wheel System:
The customized star wheel accurately positions vials during operation and can be replaced according to different vial sizes, improving production flexibility.

✅ Expandable Crimping Heads:
The standard configuration uses two crimping heads, while additional heads can be added when higher production output is required.

✅ ±0.1% Packaging Error:
The machine specification provides a packaging error value of ±0.1%, supporting stable and consistent vial sealing performance.

✅ SUS304 Stainless Steel Construction:
The machine is made of SUS304 stainless steel and designed for GMP-oriented vial production environments.

✅ Optional Dust Cover:
A protective dust cover can be added according to production requirements to provide a cleaner working area around vial handling and crimping sections.

✅ Optional Laminar Flow Hood:
A laminar flow hood can be configured for applications requiring cleaner production conditions.

✅ Complete Vial Line Integration:
The machine can connect with vial filling and other packaging equipment, serving as the crimping section of an automated vial filling and packaging line.

Ideal Applications

Pharmaceutical Vial Production:
Suitable for automatic sealing of pharmaceutical vials with aluminum-plastic flip-off caps.

Injection Vial Packaging:
Provides automatic vial positioning and consistent crimp sealing for injection vial applications.

Vaccine Vial Sealing:
Suitable for vial packaging systems requiring aluminum cap crimping.

Biological Product Packaging:
Can integrate into compatible biological product vial packaging processes.

Sterile Vial Production:
Suitable for clean production environments requiring optional dust cover or laminar flow hood configurations.

Healthcare Liquid Bottles:
Applicable for compatible healthcare-related liquid vial packaging.

Complete Vial Filling Lines:
Can work together with vial filling machines, cap feeding systems, and other packaging equipment to create an automated vial filling and packaging solution.