ZONESUN
ZONESUN ZS-AFC70 Automatic Roller-on Ball Bottle Filling Capping Machine
ZONESUN ZS-AFC70 Automatic Roller-on Ball Bottle Filling Capping Machine
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ZONESUN ZS-AFC70 Automatic Roller Bottle Filling Capping Machine for Essential Oil Perfume Deodorant
The ZONESUN ZS-AFC70 is a dual-station roller ball bottle filling and capping machine designed for high-efficiency roller ball bottle packaging. Operating at 60–70 bottles per minute, it uses twin peristaltic pumps to deliver precise 3mL doses with ±1% accuracy. The machine integrates bottle sorting, plug placement, and synchronized dual-head capping, ensuring high efficiency and a qualification rate of ≥99.9%.
Built with SUS 304 stainless steel throughout — outer shell, inner shell, and filling needles — it provides durability, hygiene, and stable performance for medium-scale production lines handling perfumes, essential oils, deodorants, and other roll-on liquid products.
Technical Parameter
- Model: ZS-AFC70
- Filling Volume: 3 mL
- Filling Accuracy: ±1%
- Pump Type: Peristaltic pump
- Number of Heads: 4
- Container Type: 25#
- Production Capacity: 60–70 bottles/min
- Machine Weight: 500 kg
- Power Supply: 220 V / 50 Hz / 5 A
- Outer Shell Plate: SUS 304 stainless steel
- Inner Shell Plate: SUS 304 stainless steel
- Filling Needles: SUS 304 stainless steel
- Qualification Rate: ≥99.9%
Key Features
✅ 60–70 Bottles/Min High-Speed Output: Dual-station design maximizes throughput for medium-scale roll-on bottle production
✅ ±1% Filling Accuracy: Twin peristaltic pumps ensure precise, consistent 3mL dosing every cycle
✅ ≥99.9% Qualification Rate: Integrated bottle sorting, plug placement, and synchronized capping minimize defects
✅ Full SUS 304 Stainless Steel: Outer shell, inner shell, and filling needles all in food-grade stainless for hygiene and durability
✅ Integrated Plug & Cap System: Automatic roller ball plug insertion and screw capping in one continuous workflow
✅ Dual-Head Synchronized Capping: Simultaneous capping at two stations for consistent torque and seal quality
✅ Wide Liquid Compatibility: Suitable for perfumes, essential oils, deodorants, and other roll-on liquid formulations
DUAL-STATION FILLING
High-efficiency dual-station filling with twin peristaltic pumps, ensuring precise dosing and synchronized operation before capping.
PLACE STRUCTURE
Picks roller ball inner plugs or caps from vibratory bowl feed, aligns them precisely, and places them onto bottle mouths for stable pre-capping.
CAPPING STRUCTURE
Two capping heads press and rotate simultaneously, completing the sealing of two bottles at once with precise torque and stable operation.
VIBRATORY BOWL
Automatically sorts, orients, and feeds roller ball inner plugs or caps in a continuous flow, ensuring precise supply to placement stations for efficient capping.
BOTTLE SORTING
Automatically arranges bottles into order, splits them into two tracks, and feeds them into dual-station star wheels for synchronized filling and capping.
Why Choose the ZS-AFC70?
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Dual-Station 4-Head Peristaltic Filling: Twin peristaltic pumps drive four filling heads simultaneously, doubling throughput versus single-station designs while maintaining ±1% dose accuracy across all heads — no cross-contamination between liquid path and mechanical components.
- Integrated Plugging & Capping in One Pass: Automatic plug placement and synchronized dual-head capping are performed inline after filling, eliminating manual transfer steps and reducing the risk of contamination or misassembly between stations.
- 60–70 BPM High-Speed Output: Continuous automated operation at up to 70 bottles per minute supports medium-to-large scale production targets without operator pacing constraints.
- ≥99.9% Qualification Rate: Integrated bottle sorting, fill verification, and capping confirmation logic reject non-conforming units automatically, keeping defect rates below 0.1% on qualified runs.
- Full SUS 304 Stainless Steel Construction: Shell, inner frame, and filling needles are all SUS 304 — corrosion-resistant, easy to clean, and compliant with cosmetic and pharmaceutical hygiene standards.
- Peristaltic Pump Liquid Path: Liquid contacts only the tubing interior — no valves, pistons, or seals exposed to product — making changeover and cleaning fast and reducing cross-contamination risk between batches or fragrances.
- Automatic Bottle Sorting & Alignment: Built-in bottle sorting mechanism orients and feeds 25# roller ball bottles into the filling station without manual loading, enabling unattended continuous operation.
- Compact Monoblock Design: All functions — sorting, filling, plugging, capping — are integrated into a single machine footprint, reducing line length and simplifying installation compared to multi-machine configurations.
Applications
- Perfume & Fragrance Roll-Ons: High-speed filling and capping of 25# roller ball bottles with alcohol-based or oil-based perfume formulations for retail and travel-size packaging.
- Essential Oil Roll-Ons: Precise 3 mL dosing of essential oil blends into roller ball applicator bottles for aromatherapy, wellness, and natural beauty brands.
- Deodorant & Antiperspirant Roll-Ons: Automated filling of liquid deodorant formulations into roll-on bottles for personal care brands requiring high-volume, consistent output.
- Cosmetic Serum & Treatment Roll-Ons: Filling of facial serums, eye treatment oils, and spot treatment liquids into roller ball applicators for premium skincare lines.
- Pharmaceutical Topical Liquids: Filling of medicated roll-on formulations — pain relief oils, antiseptic liquids, and topical treatments — under hygiene-compliant SUS 304 conditions.
- Contract Packaging & CMOs: Multi-fragrance or multi-formula contract filling operations where fast changeover between batches and consistent ≥99.9% qualification rates are required for client SLA compliance.
